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GB/T 3836.1-2021Explosive atmospheres - Part 1: Equipment - General requirements (English PDF)

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

October 11, 2021

Implementation date

May 1, 2022

Scope

GB/T 3836.1-2021 (Explosive atmospheres - Part 1: Equipment - General requirements) is available as an English-translated PDF.

GB/T 3836.1-2021 — This Document specifies the general requirements for construction, testing and marking of Ex Equipment and Ex Components intended for use in explosive atmospheres. This Document applies to equipment intended to be used in an explosive gas atmospheres or an explosive dust atmospheres, including the equipment specified by the supplementary documents listed in this Document, as a general requirement when these equipment are used in an explosive atmospheres.

Document preview — GB/T 3836.1-2021

National Standard of the People's Republic of China

Issued by: SAMR; SAC

Contents

  • Foreword...4
  • Introduction...13
  • 1 Scope...16
  • 2 Normative References...19
  • 3 Terms and Definitions...22
  • 4 Equipment Grouping...40
  • 5 Temperatures...41
  • 6 Requirements for All Equipment...47
  • 7 Non-Metallic Enclosures and Non-Metallic Parts of Enclosures...51
  • 8 Metallic Enclosures and Metallic Parts of Enclosures...61
  • 9 Fasteners...63
  • 10 Interlocking Devices...66
  • 11 Bushings...66
  • 12 (Reserved for Future Use)...66
  • 13 Ex Components...66
  • 14 Connection Facilities...67
  • 15 Connection Facilities for Earthing or Bonding Conductors...68
  • 16 Entries into Enclosures...70
  • 17 Supplementary Requirements for Electric Machines...73
  • 18 Supplementary Requirements for Switchgear...77
  • 19 Supplementary Requirements for Fuse...79

Foreword

This Document was drafted as per the rules specified in GB/T 1.1-2020 Directives for

Standardization - Part 1.Rules for the Structure and Drafting of Standardizing

Documents.

This Document is Part 1 of GB/T 3836 Explosive Atmospheres. GB/T 3836 has

published the following parts.

--- Part 1.Equipment - General Requirements;

--- Part 2.Equipment Protection by Flameproof Enclosure "d";

--- Part 3.Equipment Protection by Increased Safety "e";

--- Part 4.Equipment Protection by Intrinsic Safety "i";

--- Part 5.Equipment Protection by pressurized Enclosure "p";

--- Part 6.Equipment Protection by Liquid Immersion "o";

--- Part 7.Equipment Protection by Powder Filling "q";

--- Part 8.Equipment Protection by Type of Protection "n";

--- Part 9.Equipment Protection by Encapsulation "m";

--- Part 11.Material Characteristics for Gas and Vapour Classification - Test

Methods and Data;

--- Part 12.Material Characteristics for Combustible Dusts - Test Methods;

--- Part 13.Equipment Repair, Overhaul, Reclamation and Modification;

--- Part 14.Classification of Areas - Explosive Gas Atmosphere;

--- Part 15.Electrical Installations Design, Selection and Erection;

--- Part 16.Electrical Installations Inspection and Maintenance;

--- Part 17.Equipment Protection by Pressurized Room "p" and Artificially Ventilated

Room "v";

--- Part 18.Intrinsically Safe Electrical Systems;

--- Part 20.Equipment with Equipment Protection Level (EPL) Ga;

--- Part 21.Application of Quality Systems for Equipment Manufacture;

--- Part 22.Protection of Equipment and Transmission System Using Optical

Radiation;

--- Part 23.Group I, Category EPL Ma Equipment Intended to Remain Functional in

Atmospheres Endangered by Firedamp and/or Coal Dust;

--- Part 24.Equipment Protection by Special Protection "s";

--- Part 25.Requirements for Process Sealing between Flammable Process Fluids

and Electrical Systems;

--- Part 26.Electrostatic Hazards - Guidance;

--- Part 27.Electrostatic Hazards - Test;

--- Part 28.Non-Electrical Equipment for Explosive Atmospheres - Basic Method

and Requirements;

--- Part 29.Non-Electrical Equipment for Explosive Atmospheres - Constructional

Safety "c", Control of Ignition Source "b", Liquid Immersion "k";

--- Part 30.Equipment and Components in Explosive Atmospheres in Underground

Mines;

--- Part 31.Equipment Dust Ignition Protection by Enclosure "t";

--- Part 32.Intrinsically Safe Systems with Electronically Controlled Spark Duration

Limitation;

--- Part 33.Equipment in Adverse Service Conditions;

--- Part 34.Equipment Assemblies;

--- Part 35.Classification of Areas for Explosive Dust Atmospheres.

This Document replaced GB 3836.1-2010 Explosive Atmospheres - Part 1.Equipment

- General Requirement and GB 12476.1-2013 Electrical Apparatus for Use in the

Presence of Combustible Dust - Part 1.General Requirements. Mainly based on GB

3836.1-2010, this Document integrates the major contents of GB 12476.1-2013; the

major technical changes of this Document, except the structural adjustments and

editorial modifications, are as follows.

--- Integrate the requirements of equipment for combustible dust environment;

--- Change the maximum surface temperature requirements of Group III electrical

equipment (see 5.3.2.3 of this Edition; 5.3.2.3 of 2010 Edition);

--- Increase the requirements for liner retention and the use of cement (see 6.5 of

this Edition);

--- Change the requirements of the ultrasonic source (see 6.6.3 of this Edition; 6.6.3

of 2010 Edition);

--- Change the requirements for lasers, lamps or other non-divergent continuous

wave light sources (see 6.6.4 of this Edition; 6.6.2 of 2010 Edition);

--- Increase the replacement requirements of O-shaped elastic sealing ring (see

7.2.3 of this Edition);

--- Change the electrostatic charge requirements on external non-metallic materials

(see 7.4 of this Edition; 7.4 of 2010 Edition);

---Add the requirements for ancillary external metal parts (see 7.5 of this Edition);

--- Increase the requirements for the use of copper alloys for the enclosure (see 8.5

of this Edition);

---Add the requirements of Ex component explosion-proof certificate (see 13.5 of

this Edition);

---Add the requirements for cable entry devices, blanking elements, and threaded

pipe joints (see 16.3~16.5 of this Edition);

--- Change the supplementary requirements for rotating electrical machines (see

Clause 17 of this Edition; Clause 17 of 2010 Edition);

--- Change the supplementary requirements for plugs, sockets and connectors (see

Clause 20 of this Edition; Clause 20 of 2010 Edition);

--- Increase the types of single cells that can be used (see 23.3 of this Edition);

--- Change the temperature measurement test (see 26.5.1 of this Edition; 26.5.1 of

2010 Edition);

--- Change the heat resistance test (see 26.8 of this Edition; 26.8 of 2010 Edition);

--- Change the ultraviolet (UV) resistance test (see 26.10 of this Edition; 26.10 of

2010 Edition);

--- Delete the electrification test (see 26.14 of 2010 Edition);

--- Change the capacitance measurement test (see 26.14 of this Edition; 26.15 of

2010 Edition);

--- Increase fan rating verification (see 26.15 of this Edition);

Explosive Atmospheres - Part 1.Equipment - General

Requirements

1 Scope

This Document specifies the general requirements for construction, testing and

marking of Ex Equipment and Ex Components intended for use in explosive

atmospheres.

This Document applies to equipment intended to be used in an explosive gas

atmospheres or an explosive dust atmospheres, including the equipment specified by

the supplementary documents listed in this Document, as a general requirement when

these equipment are used in an explosive atmospheres.

2 Normative References

The provisions in following documents become the provisions of this Document

through reference in this Document. For the dated documents, only the versions with

the dates indicated are applicable to this Document; for the undated documents, only

the latest version (including all the amendments) is applicable to this Document.

GB/T 70.1 Hexagon Socket Head Cap Screws (GB/T 70.1-2008, ISO 4762.2004,

MOD)

GB/T 70.2 Hexagon Socket Button Head Screws (70.2-2015, ISO 7380-1.2011,

MOD)

GB/T 70.4 Hexagon Socket Button Head Screws with Collar (70.4-2015, ISO

7380-2.2011, MOD)

GB/T 77 Hexagon Socket Set Screws with Flat Point (GB/T 77-2007, ISO

4026.2003, MOD)

GB/T 78 Hexagon Socket Set Screws with Cone Point (GB/T 78-2007, ISO

4027.2003, MOD)

GB/T 79 Hexagon Socket Set Screws with Dog Point (GB/T 79-2007, ISO

4028.2003, MOD)

GB/T 80 Hexagon Socket Set Screws with Cup Point (GB/T 80-2007, ISO

4029.2003, MOD)

GB/T 197 General Purpose Metric Screw Threads - Tolerance (GB/T 197-2018,

ISO 965-1.2013, MOD)

GB/T 755 Rotating Electrical Machines - Rating and Performance (GB/T 755-

2019, IEC 60034-1.2017, IDT)

GB/T 1040.2 Plastics - Determination of Tensile Properties - Part 2.Test

Conditions for Moulding and Extrusion Plastics (GB/T 1040.2-2006, ISO 527-

2.1993, IDT)

GB/T 1043 (all parts) Plastics - Determination of Charpy Impact Properties [ISO

179 (all parts)]

GB/T 1408.1 Electrical Strength of Insulating Materials - Test Methods - Part 1.

Tests at Power Frequencies (GB/T 1408.1-2016, IEC 60243-1.2013, IDT)

GB/T 1408.2 Electrical Strength of Insulating Materials - Test Methods - Part 2.

Additional Requirements for Tests Using Direct Voltage (GB/T 1408.2-2016, IEC

3 Terms and Definitions

For the purposes of this Document, the following terms and definitions apply.

3.1 Ambient temperature

Temperature of the air or other media, in the immediate vicinity of the equipment or

component.

3.2 Hazardous area

Area in which an explosive atmosphere is present, or may be expected to be present,

in quantities such as to require special precautions for the construction, installation and

use of equipment.

4 Equipment Grouping

4.1 General

Equipment for explosive atmospheres is divided into groups as shown in 4.2, 4.3, and

4.4.

4.2 Group I

Equipment of Group I is intended for use in mines susceptible to firedamp.

Equipment intended for mines where the atmosphere, in addition to firedamp, may

contain significant proportions of other flammable gases (i.e., other than methane),

shall be constructed and tested in accordance with the requirements relating to Group

I and also to the subdivision of Group II corresponding to the other significant

flammable gases.

4.3 Group II

Equipment of Group II is intended for use in areas with an explosive gas atmosphere

other than mines susceptible to firedamp.

Equipment of Group II is subdivided according to the nature of the explosive gas

atmosphere for which it is intended.

5 Temperatures

5.1 Environmental influences

5.1.1 Ambient temperature

Equipment designed for use in a normal ambient temperature range of -20 °C to +40 °C

does not require marking of the ambient temperature range. However, equipment

designed for use in other than this normal ambient temperature range is considered to

be special. The marking shall then include either the symbol Ta or Tamb together with

both the upper and lower ambient temperatures or, if this is impracticable, the symbol

"X" shall be used to indicate specific conditions of use that include the upper and lower

ambient temperatures. See item e) of 29.3 and Table 1.

5.1.2 External source of heating or cooling

Where the equipment is intended to be physically connected to or influenced by a

separate external source of heating or cooling, such as a heated or cooled process

vessel or pipeline, the ratings of the external source shall be specified in the certificate

and in the manufacturer's instructions.

6 Requirements for All Equipment

6.1 General

The requirements of this standard, together with one or more of the specific standards

listed in Clause 1, are in addition to the applicable safety requirements of the relevant

industrial standards.

6.2 Mechanical strength of equipment

The equipment shall be subjected to the tests of 26.4.Guards relied upon to provide

protection from impact shall be removable only by the use of a tool and shall remain in

place for the required impact tests.

7 Non-Metallic Enclosures and Non-Metallic Parts of

Enclosures

7.1 General

7.1.1 Applicability

The requirements given in this clause and in 26.7 shall apply to non-metallic

enclosures and non-metallic parts of enclosures, on which the Type of Protection

depends.

7.1.2 Specification of materials
7.1.2.1 General

The documents according to Clause 24 shall specify the material of the enclosure or

part of the enclosure.

7.2 Thermal endurance

7.2.1 Tests for thermal endurance

The tests for endurance to heat and to cold shall be conducted in accordance with 26.8

and 26.9.See also Order of tests, 26.4.1.

8 Metallic Enclosures and Metallic Parts of Enclosures

8.1 Material composition

The documents according to Clause 24 shall specify the material of the enclosure or

part of the enclosure.

8.2 Group I

Materials used in the construction of enclosures of Group I equipment of EPL Ma or

Mb shall not contain, by mass, more than.

--- 15 % in total of aluminium, magnesium, titanium and zirconium, with no more

than 7.5 % in total of magnesium, titanium and zirconium.

9 Fasteners

9.1 General

Parts necessary to achieve a specific Type of Protection or used to prevent access to

uninsulated live parts shall be capable of being released or removed only with the aid

of a tool such as a key, screwdriver, or wrench.

Fastening screws for enclosures of materials containing aluminium, magnesium,

titanium or zirconium may be made of aluminium, magnesium, titanium, zirconium, or

non-metallic material if the material of the fastener is compatible with that of the

enclosure.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

Referenced standards

Normative references

GB/T 70.1 · GB/T 70.1-2008 · ISO 4762.2004 · GB/T 70.2 · ISO 7380 · GB/T 70.4 · GB/T 77 · GB/T 77-2007 · GB/T 78 · GB/T 78-2007 · GB/T 79 · GB/T 79-2007 · GB/T 80 · GB/T 80-2007 · GB/T 197 · GB/T 197-2018 · ISO 965 · GB/T 755 · IEC 60034 · ISO 527 · GB/T 1043

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