GB/T 44521-2024Scraper conveyors - Safety specifications (English PDF)
刮板输送机 安全规范
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Issued by
SAMR; SAC
Level / Type
National · Recommended
Issue date
September 29, 2024
Implementation date
April 1, 2025
Scope
GB/T 44521-2024 is the English-translated version of 刮板输送机 安全规范.
China's national safety specification for scraper conveyors. A scraper conveyor drags material along a trough with flights attached to one or two chains, and it is the conveyor used where a belt cannot be - in coal mine faces, in ash and dust handling, in grain and in hot or abrasive materials. Its hazards follow from the construction. The chain runs in an enclosed trough under high tension, and a broken chain releases that tension violently; the flights create a shearing action against the trough at every point along its length; and the machine is frequently entered for clearing blockages, which is where the fatalities occur - a conveyor that starts while someone is inside it is not survivable. So the safety specification concentrates on isolation and lockout, on guarding the entry points, on chain tension monitoring, and on the sequence for clearing a blockage safely.
Document preview — GB/T 44521-2024
National Standard of the People's Republic of China
- ICS
- 53.040.01
- Classification
- J 81
Issued by: State Administration for Market Regulation; Standardization Administration of the PRC
Contents
- 1 Scope1
- 2 Normative references1
- 3 Terms and Definitions2
- 4 Design and Manufacturing2
- 5 Installation and commissioning6
- 8 Table A.2 Chain Specification Parameter Comparison9
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part
1.Structure and drafting rules for standardization documents" Drafting. Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents. This document was proposed by the China Machinery Industry Federation. This document is under the jurisdiction of the National Technical Committee for Standardization of Continuous Handling Machinery (SAC/TC331). This document was drafted by: Qingdao Daneng Environmental Protection Equipment Co., Ltd., Beijing Hoisting and Conveying Machinery Design and Research Institute Co., Ltd., Hubei Yidu Yunji Electromechanical Co., Ltd., Jiangmen Nanfang Conveying Machinery Engineering Co., Ltd., Yidu Huaxun Intelligent Conveying Co., Ltd., Qin Huangdao Port Co., Ltd., Yidu Zhongqi Heavy Industry Machinery Co., Ltd., Hubei Yidu Zhongji Environmental Protection Engineering Co., Ltd., Hubei Tianyi Machinery Co., Ltd. Co., Ltd., Hunan Changzhong Machinery Co., Ltd., CCCC Mechanical and Electrical Engineering Bureau Co., Ltd., Qingda Energy Conservation Engineering Research Institute (Qingdao) Co., Ltd. Company, Shandong University, Zhejiang Energy Aksu Thermal Power Co., Ltd., State Grid Shandong Electric Power Company Electric Power Research Institute, North China Electric Power University, Taiyuan University of Science and Technology, China Power Construction (Qichun) New Materials Co., Ltd., Tangshan Xinkaitai Conveying Machinery Co., Ltd., Shanxi Dor Jinze Coal Machinery Co., Ltd. Company, Shandong Zhaojin Group Co., Ltd., Jiangsu Botai Environmental Protection Engineering Co., Ltd. The main drafters of this document are. Wang Yong, Liu Yanhui, Xing Lei, Du Yuzhou, Lan Lingen, Song Hongjiu, Li Shusheng, Gu Senlei, Tan Hongwei, Xin Zushan, Cao Junlin, Xu Peng, Jia Lanhui, Leng Xu, Zhang Guangrong, Chang Jingcai, Guo Xiangjian, Zhao Chenbo, Zhang Duqing, Xu Jinliang, Wang Xuewen, Shen Yiyuan, Zuo Li, Yang Dingchu, Zuo Mingming, Long Sen, and Zhu Chenyin. Scraper conveyor safety regulations
1 Scope
China's national safety specification for scraper conveyors. A scraper conveyor drags material along a trough with flights attached to one or two chains, and it is the conveyor used where a belt cannot be - in coal mine faces, in ash and dust handling, in grain and in hot or abrasive materials. Its hazards follow from the construction. The chain runs in an enclosed trough under high tension, and a broken chain releases that tension violently; the flights create a shearing action against the trough at every point along its length; and the machine is frequently entered for clearing blockages, which is where the fatalities occur - a conveyor that starts while someone is inside it is not survivable. So the safety specification concentrates on isolation and lockout, on guarding the entry points, on chain tension monitoring, and on the sequence for clearing a blockage safely.
This document specifies the safety requirements for scraper conveyors in terms of design and manufacturing, installation and commissioning, use, inspection and maintenance. This document applies to scraper conveyors for conveying bulk materials. This document does not apply to.
a) Scraper conveyor used in coal mines;
b) Scraper conveyors for transporting fireworks, gunpowder, explosives, strong oxidizers and radioactive materials;
c) Explosive atmospheres to which GB/T 3836.1 does not apply;
d) Explosion hazardous environments where the provisions of GB 50058 are not applicable.
2 Normative references
The contents of the following documents constitute essential clauses of this document through normative references in this document. For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to This document.
GB/T 699 High-quality carbon structural steel
GB/T 755 Ratings and performance of rotating electrical machines
GB/T 2893.5 Graphic symbols, safety colors and safety signs Part
5 Principles and requirements for the use of safety signs
GB/T 3767 Acoustics - Determination of sound power level and sound energy level of noise source by sound pressure method - Engineering method for approximate free field above reflecting surface
GB/T 3836.1 Explosive atmospheres Part
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 13 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 699Quality carbon structure steels
- GB/T 2893.5Graphical symbols—Safety colours and safety signs—Part 5: Principles and requirements for the use of safety signs
- GB/T 4208-2017Degrees of protection provided by enclosures (IP code)
- GB 5083General rules for designing the production facilities in accordance with safety and health requirements
- GB/T 11920General specification of central control equipment and system for electrical parts in power stations and substations
- GB/T 14521Terms of continuous handling equipment
GB/T 755 · GB/T 3767 · GB/T 3836.1 · GB 4053 · GB/T 5226.1-2019 · GB/T 8196 · GB/T 15577 · GB/T 15706 · GB/T 16754 · GB/T 16856 · GB 23821 · GB/T 26952-2011 · GB/T 26953-2011
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Related Standards
GB 40159-2021 — En-masse conveyors - Safety rules
GB 4053.1-2009 — Safety requirements for fixed steel ladders and platforms - Part 1: Steel vertical ladders
GB 4053.1-2025 — Safety requirements for fixed metal ladders and platform - Part 1: Vertical ladders
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