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NB/T 47013.2-2015Nondestructive testing of pressure equipments - Part 2: Radiographic testing (English PDF)

承压设备无损检测 第2部分:射线检测

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Issued by

NEA

Level / Type

Industry · Recommended

Issue date

April 2, 2015

Implementation date

September 1, 2015

Scope

NB/T 47013.2-2015 is the English-translated version of 承压设备无损检测 第2部分:射线检测.

NB/T 47013.2-2015 is Part 2 of the NB/T 47013 series and governs X-ray and gamma-ray radiographic testing of fusion-welded joints in pressure equipment. It covers butt welds in plates and pipes, fillet welds of set-in and set-on nozzles, and tube-to-tubesheet welds in steel, copper, aluminium, titanium, nickel and their alloys.

The part sets requirements for film systems, viewers, densitometers, intensifying screens and image quality indicators, then details technique levels, exposure arrangements, maximum X-ray tube voltage, source-to-object distance, film processing and radiation protection.

Separate grading rules into levels I to IV apply to vessel welds and to circumferential welds of pipes and pressure piping. The text includes amendment 2018XG1, and the standard replaces JB/T 4730.2-2005. Issued on 2 April 2015, it has applied since 1 September 2015.

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Document preview — NB/T 47013.2-2015

National Standard of the People's Republic of China

Replacing
JB/T 4730.2-2005

Issued by: National Energy Administration of the People's Republic of China

Contents

  • Foreword4
  • 1 Scope8
  • 2 Normative references8
  • 3 Terms and definitions9
  • 4 General requirements11
  • 5 Inspection process and its selection17
  • 6 Evaluation of radiographic testing results and quality grading for melting welding joints of pressure equipment35
  • 7 Radiographic testing result evaluation and quality grading for melting steel, nickel and copper43
  • 8 Inspection records and reports49
  • Annex A (Informative) Radiography requirements for tube-fillet welds52
  • Annex B (Normative) Industrial radiographic film system's characteristic indexes60
  • Annex C (Informative) Regular inspection methods of the nigrometer (optical densimeter)61
  • Annex D (Informative) Determination of darkroom's safety irradiation time62
  • Annex E (Informative) Diagram of typical penetrating methods67
  • Annex F (Informative) Determination methods of penetrating times for circular butt welds73
  • Annex G (Normative) Calculation methods of focal size81
  • Annex H (Normative) Calculation methods of geometric sharpness (Ug)82
  • Annex I (Informative) Light filters83
  • Annex J (Normative) Placement principle of positioning marks84
  • Annex K (Informative) Measuring methods for ionic concentration of thiosulfate on films88
  • Annex L (Normative) Reference blocks' type and specification Modification Notification of Industry Standard (2018XG1)89

1 Scope

1.1 This Part of NB/T 47013 specifies detection technology and quality grading requirements for X-ray and gamma-ray used for welding joints on metal melting of pressure equipment.

1.2 In this Part, the metals used for welding joints of metal melting include steel, copper and copper alloy, aluminum and aluminum alloy, titanium and titanium alloy, nickel and nickel alloy. The types of welding joints include butt welds of plate and tube' butt joints (hereinafter referred to as "butt welds"), butt welds of plug-in and put-type connecting pipe's fillet joint (hereinafter referred to as "fillet welds") and welds of pipe-pipe sheet welds (refer to Annex A).

1.3 The radiographic testing for other metal materials, welding joints of supporting parts and structural parts of pressure equipment can also refer to this Part.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

GB 11533 Standard logarithmic visual acuity charts

GB/T 12604.2 Non-destructive testing - Terminology - Terms used in radiographic testing

GB 18871 Basic standards for protection against ionizing radiation and for the safety of radiation sources

GB/T 19348.1 Non-destructive testing - Industrial radiographic films - Part 1. Classification of film systems for industrial radiography

GB/T 19348.2 Non-destructive testing - Industrial radiographic films - Part 2: Control of film processing by means of reference values

GB/T 19802 Non-destructive testing - Industrial radiographic illuminators - Minimum requirements

GB/T 23901.2 Non-destructive testing - Image quality of radiographs - Part 2: Image quality indicators (step/hole type) - Determination of image quality value

GBZ 117 Radiological protection standards for industrial X-ray detection

GBZ 132 Radiological protection standards for industrial gamma-radiography

NB/T 47013.1 Nondestructive testing of pressure equipment - Part 1: General requirements

JB/T 5075 Non-destructive testing - Metal intensifying screens for radiographic testing

JB/T 7902 Image quality indicators (wire type) for radiographic testing

3 Terms and definitions

For the purpose of this Part, the following terms and definitions and those defined in GB/T 12604.2 and NB/T 47013.1 apply.

3.1 Penetrated thickness; W

Nominal thickness in radial irradiation direction. In multi-layer penetrating, the penetrated thickness shall be equal to the sum of nominal thickness of each layer of material passed.

3.2 Object-to-film distance; b

The distance between side surface of radiation source at object's inspected position measured along the central axis of the ray bundle.

3.3 Source-to-object distance; f

The distance between sides surfaces of radiation source at object's inspected position measured along the central axis of ray bundle.

3.4 Focal distance; F

The distance between radiation source inspected along the central axis of ray bundle and the film.

3.5 Source size; d

Effective focal size of radiation source.

4 General requirements

4.1 Inspection personnel

4.1.1 The personnel engaging in radiographic testing shall meet relevant provisions of NB/T 47013.1.

4.2.2 Radiographic film
4.2.3 Film viewer

Main performance of the film viewer shall meet relevant provisions of GB/T 19802, and the maximum brightness shall meet the requirements of film evaluation.

4.2.4 Nigrometer (optical densimeter)
4.2.5 Film with standard density

The standard density film shall include 8 blackness criteria with certain intervals, which can cover the scope of 0.3 ~ 4.5 and the films shall be calibrated every two years at least. The storage and using conditions of standard density films must be specially paid attention to.

4.2.6 Intensifying screen
4.2.7 IQI
4.2.8 Determination for safety radiation time of the darkroom

The film shall be conducted darkroom processing in safety lamplight recommended by the film manufacturer; determination for safety radiation time of the darkroom can refer to Annex D.

4.3 Levels of the measurement technique

4.4 Process documents for inspection

4.5 Protection of radiation safety

4.5.1 The radiation protection shall meet relevant requirements of GB 18871, GBZ 117 and GBZ 132.

5 Inspection process and its selection

5.7 Maximum distance from the radiation source to surface of the object

5.7.1 The distance between the radiation source selected to surface of the object f shall meet requirements of the following formula.

5.7.2 When the source included center penetrating method for circular exposure is used, if quality of the film meets requirements of 5.16.1 and 5.16.2, the value of f can be reduced, but the reduced value can't exceed 50% of specified value.

5.7.3 When the source included single-wall penetrating method is used, if quality of

5.12 Use of the IQI

5.11 Shielding of useless rays and scattered rays

5.1 Inspection opportunity

5.1.1 The inspection opportunity shall relevant provisions, specifications, standards and design documents, at the same time; it shall meet other technical requirements agreed by the both parties.

5.1.2 Unless otherwise specified, radiographic testing shall be conducted after production of the welding joints being completed, for the materials with delayed cracks; the welding joints shall be made 24 h after the welding being completed.

5.2 Inspection zone

5.3 Surface requirements

Before radiographic testing, surface of the welding joints shall be qualified by visual inspection. The image of irregularity of surface on films shall not cover image of the flaw, or the surface shall be properly trimmed.

5.4 Selection of films

5.5 Arrangement of penetration

5.6 Ray energy

5.6.1 Under the premise of ensuring penetrating power, X-ray imaging shall adopt low tube voltage. If the high tube voltage is used, the proper exposure shall be ensured.

Figure 1 indicates the maximum X-ray tube voltage allowed for different materials and penetrating thicknesses.

5.8 The distance between the film and object inspected

In the period of exposure, the film shall be close to the object, unless special provisions or the penetrating arrangement can ensure to get better penetrating images of the inspected zone. When the source included penetrating of fillet welds is used, the film shall be close to welds on the inspected object as far as possible.

5.9 Exposure quantity

5.10 Exposure curve

5.13 Marks

5.14 Film processing and quality inspection

5.14.1 Film processing

In general, film processing is conducted according to instructions of the film. Which can be processed with automatic washing or manual washing, the automatic method is recommended. In general, the washing formula or drugs produced or recommended by the film manufacturer, and the requirements of GB/T 19348.

6 Evaluation of radiographic testing results and quality grading for melting welding joints of pressure equipment

6.1 Evaluation of radiographic testing results and quality grading for melting welding joints of steel, nickel and copper pressure equipment

6.2 Radiographic testing

result evaluation and quality grading for melting welding joints of pressure equipment made of aluminum

6.2.1 Scope

This clause is suitable for the radiographic testing result evaluation and quality grading of the welding joints for pressure equipment made of aluminum and aluminum alloy with the thickness of 2 mm ~ 80 mm, types of the welding joints applied include the butt welds of two-side melting welding, the butt welds of full penetration equivalent to two-side welding, as well as single-side welding butt welds with sub-plate close to the base metal along whole length of the root welds.

6.2.2 Types of flaws

According to nature and forms, flaws in welding joints can be divided into 6 classes.

Cracks, incomplete fusion, incomplete penetration, copper inclusion, stripy flaws and round flaws.

6.2.3 Division of quality levels

According to nature, quantity and density of flaws in welding joints, the quality levels can be divided into level I, II, III and IV.

6.2.4 General provisions for quality grading
6.2.5 Grading evaluation of round flaws

6.3 Radiographic testing

result evaluation and quality grading for melting welding joints of pressure equipment made of tantalum and tantalum alloy

6.3.2 Types of flaws

According to nature and forms, flaws in welding joints can be divided into 5 classes. Cracks, incomplete fusion, incomplete penetration, stripy flaws and round flaws.

6.3.3 Basis of quality levels

According to nature, quantity and density of flaws in welding joints, the quality levels can be divided into level I, II, III and IV.

6.3.4 General provisions for quality grading

7 Radiographic testing result evaluation and quality grading for melting welding joints of pressure equipment's pipes and pressure pipelines made of steel, nickel and copper

7 Radiographic testing result evaluation and quality grading for melting steel, nickel and copper

7.1.1 Scope

This clause is suitable for the radiographic testing result evaluation and quality grading of the butt circular welding joints for pressure equipment's pipes and pressure pipelines made of steel, nickel and nickel alloy; copper and copper alloy with the thickness of T >= 2 mm, types of the welding joints applied include the butt welds of single-side welding added with sub-plate close to the base metal along whole length of the root welds, and the single-side butt welds without sub-plate.

7.1.2 Types of flaws

According to nature and forms, flaws in welding joints can be divided into 7 classes.

Cracks, incomplete fusion, incomplete penetration, stripy flaws, round flaws, indent at roots, and undercut at roots etc.

7.1.3 Division of quality grades

According to nature, size, quantity and density of flaws in welding joints, the quality levels can be divided into level I, II, III, and IV.

7.1.4 General provisions of quality grading
7.1.8 The grading evaluation of indent and undercut at roots

When the pipe's outer diameter Do is > 100 mm, the grading evaluation for root indent and undercut flaws of single-side welding without sub-plate is conducted according to Table 26. When the pipe's outer diameter Do is <= 100 mm, the quality grading evaluating for root indent and undercut flaws without sub-plate shall be conducted according to Table 27.

7.2 Radiographic testing

result evaluation and quality grading for melting welding circular joints of pressure equipment's pipes and pressure pipes made of aluminum and aluminum alloy

7.2.1 Scope

This clause is suitable for the radiographic testing result evaluation and quality grading of melting welding circular joints for pressure equipment's pipes and pressure pipe made of aluminum and aluminum alloy with the wall thickness T of >= 2 mm, types of the welding joints applied include the butt welds of single-side melting welding the sub-plate closed to basic metal along whole length of the welds root, and the single-side butt welds without sub-plate.

7.2.2 Types of flaws

According to nature and forms, flaws in welding joints can be divided into 8 classes.

Cracks, incomplete fusion, incomplete penetration, copper inclusion, stripy flaws, round flaws, root indent and root undercut etc.

7.2.8 Grading evaluation of root indent and undercut

The quality grading evaluation shall be conducted according to 7.1.8.

7.3 Radiographic testing result evaluation and quality grading for melting

welding circular joints of pressure equipment's pipes and pressure pipes made of tantalum and tantalum alloy

8 Inspection records and reports

8.1 Information and data related to the inspection process shall be recorded in detail according to actual operation on site. The radiographic testing records shall also include the following contents at least, in addition to meeting the requirements of NB/T 47013.1.

8.2 The inspection report shall be issued according to the inspection records. The radiographic testing report shall also include the following contents at least, in addition to meeting the provisions of NB/T 47013.1. […]

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 92 pages — is available in the English PDF.

Referenced standards

Normative references

GBZ 132

Cited by

Similar standards

Editions of NB/T 47013.2

EditionTitleRevisionStatus
NB/T 47013.2-2015Nondestructive testing of pressure equipments - Part 2: Radiographic testingcurrent editionCurrent
JB/T 4730.2-2005Nondestructive testing of pressure equipments - Part 2: Radiographic testingprevious editionSuperseded

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