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JB/T 8856-2018Dissolved acetylene systems (English PDF)

溶解乙炔设备

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Issued by

MIIT

Level / Type

Industry · Recommended

Issue date

February 9, 2018

Implementation date

October 1, 2018

Scope

JB/T 8856-2018 is the English-translated version of 溶解乙炔设备.

JB/T 8856-2018 is the Chinese standard "Dissolved acetylene systems". Its scope clause reads: This standard specifies the terms and definitions, product classification, technical requirements, test methods, and inspection rules, as well as marking, packaging, transportation and storage of dissolved acetylene systems.

This standard is applicable to the system for producing dissolved acetylene with calcium carbide as raw material and with an output greater than or equal to 20 m3/h.

Acetylene system for pipeline transportation of acetylene can be implemented by reference. This standard does not apply to dedicated acetylene system for national defense, railway and shipping systems.

Its clauses include terms and definitions; pressure grading and product classification; technical requirements.

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Document preview — JB/T 8856-2018

National Standard of the People's Republic of China

ICS
71.100.20
Replacing
JB/T 8856-2001

Issued by: Ministry of Industry and Information Technology of the People's Republic of China

Contents

  • Foreword i
  • 1 Scope
  • 2 Normative references
  • 3 Terms and definitions
  • 4 Pressure grading and product classification
  • 4.1 Pressure grading
  • 4.2 Product classification
  • 5 Technical requirements
  • 5.1 Performance indexes
  • 5.2 Design calculation pressure
  • 5.3 Allowable stress
  • 5.4 Material
  • 5.5 Structure
  • 5.6 Piping and its accessories
  • 5.7 Safety device
  • 5.7 Safety valve
  • 5.8 Design working life
  • 5.9 Environmental (plant) requirements
  • 5.10 Manufacture
  • 5.11 Pressure test and air tightness test
  • 5.12 Other requirements
  • 6 Test methods
  • 6.1 Classification of test
  • 6.2 Complete equipment performance test
  • 6.3 Test of single equipment and accessories before leaving the plant
  • 7 Inspection rules
  • 7.1 Inspection classification and items
  • 7.2 Batching, sampling and judgment
  • 8 Marking, packaging, transportation and storage
  • Annex A (Normative) Measuring water content of acetylene (gravimetric method)

1 Scope

This standard specifies the terms and definitions, product classification, technical requirements, test methods, and inspection rules, as well as marking, packaging, transportation and storage of dissolved acetylene systems.

This standard is applicable to the system for producing dissolved acetylene with calcium carbide as raw material and with an output greater than or equal to 20 m3/h. Acetylene system for pipeline transportation of acetylene can be implemented by reference.

This standard does not apply to dedicated acetylene system for national defense, railway and shipping systems.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

GB/T 150 (All parts) Pressure Vessels

GB/T 567 (All parts) Bursting Disc Safety Devices

GB/T 4980 Determination of Noise Emitting by Displacement Compressor

GB/T 6479 Seamless Steel Tubes for High-Pressure for Chemical Fertilizer Equipment

GB 6819 Dissolved Acetylene

GB/T 7899 Gas Cylinder Regulator for Welding Segmentation and Similar Processes

GB/T 9948 Seamless Steel Tubes for Petroleum Cracking

GB/T 13306 Plates

GB/T 13384 General Specifications for Packing of Mechanical and Electrical Product

GB 50016 Code for Fire Protection Design of Buildings

GB 50058 Code for Design of Electrical Installations in Explosive Atmospheres

GB 50235 Code for Construction of Industrial Metallic Piping Engineering

HG/T 20517 Steel Low-Pressure Water-Sealed Gasholder

JB/T 9103 Reciprocating Piston Acetylene Compressor

NB/T 47003.1 Steel Welded Atmospheric Pressure Vessels

NB/T 4701 3.2 Nondestructive Testing of Pressure Equipment—Part 2: Radiographic Testing

TSG R0006 Safety Technical Supervision Regulation of Gas Cylinder

3 Terms and definitions

For the purposes of this document, the following terms and definitions apply.

3.1 yield

under normal operating conditions, including loading and deslagging time, the average acetylene yield per hour of an acetylene generator within a working cycle not less than 8 h

3.2 deflagration

after decomposition or combustion of acetylene, the flame formed propagates to the unreacted gas side at a speed lower than the sound speed

Note: The pressure produced by acetylene deflagration can reach 9 ~ 11 times of the initial pressure.

3.3 detonation

the flame formed during decomposition or combustion of acetylene continues to propagate to the unreacted gas side at a speed higher than the sound speed (sometimes several times the sound speed)

Note: The pressure after detonation can be dozens of times or more than the initial pressure.

3.4 maximum allowable pressure

after considering the factors of acetylene deflagration, the maximum pressure (strength test pressure) that the system can withstand specified in the design of dissolved acetylene system

3.5 maximum allowable operating pressure

maximum allowable pressure of dissolved acetylene system during normal operation

3.6 piping

acetylene piping connected inside each unit of dissolved acetylene systems

Note: Acetylene piping includes blow off pipe, safety discharge pipe and cooling pipe of system, excluding acetylene piping connected between system and plant room.

3.7 design working life

when designing dissolved acetylene system, the working life shall be determined according to the corrosion rate of medium to materials and relevant factors

4 Pressure grading and product classification

4.1 Pressure grading

The operating pressure of each system in the dissolved acetylene systems is divided into three grades:

-- Low pressure: less than or equal to 0.02 MPa;

-- Medium pressure: greater than 0.02 MPa and less than or equal to 0.15 MPa;

-- High pressure: greater than 0.15 MPa and less than or equal to 2.5 MPa.

4.2 Product classification

Dissolved acetylene systems can be divided into two types (low pressure and medium pressure) according to different maximum allowable operating pressures of acetylene generator:

-- Low pressure dissolved acetylene systems: the maximum allowable operating pressure of acetylene generator is 0.02 MPa;

-- Medium pressure dissolved acetylene systems: the operating pressure of acetylene generator is greater than 0.02 MPa, and the maximum allowable operating pressure is 0.15 MPa.

5 Technical requirements

5.1 Performance indexes

The performance index of acetylene dissolving system shall be as specified in Table 1.

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

Referenced standards

Similar standards

Editions of JB/T 8856

EditionTitleRevisionStatus
JB/T 8856-2018Dissolved acetylene systemscurrent editionCurrent
JB/T 8856-2001Dissolved acetylene systemsprevious editionSuperseded

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