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GB/T 3953-2024Round copper wire for electrical purposes (English PDF)

电工圆铜线

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

March 15, 2024

Implementation date

October 1, 2024

Scope

GB/T 3953-2024 is the English-translated version of 电工圆铜线.

GB/T 3953-2024 is the Chinese national standard for the round copper wire used in wires and cables, in electric machines and in other electrical and electronic devices. It fixes four types — TR soft, TR1 class 1 soft, TY hard and TY1 class 1 hard — in single-wire or multiline structure, with nominal diameters from 0.0160 mm to 14.00 mm for TR and TY, up to 5.00 mm for TR1 and from 1.50 mm to 5.00 mm for TY1. The wire is made from copper rod to GB/T 3952; the surface shall be smooth and continuous, free from cracks, scratches, burrs and sticking; the diameter tolerance runs from ±0.001 mm on the finest wire to ±1 % of the nominal diameter from 0.400 mm up. Volume resistivity at 20 °C is capped at 0.017241 Ω·mm²/m for TR and 0.017070 Ω·mm²/m for TR1, and from 0.018440 down to 0.017593 Ω·mm²/m for the hard types according to diameter; tensile strength for hard wire runs from 445 MPa down to 270 MPa, with elongation figures set for every diameter step. No welded or twisted joint is allowed in the finished wire. This second revision of the 1983 standard adds the class 1 soft type, the multiline structure and its acceptance rules. In force since 1 October 2024.

Document preview — GB/T 3953-2024

National Standard of the People's Republic of China

ICS
29.060.10
Classification
K 11
Replacing
GB/T 3953-2009

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword3
  • 1 Scope1
  • 2 Normative references1
  • 3 Terms and definitions1
  • 4 Type, structure, specification and designation1
  • 4.1 Type1
  • 4.2 Structure2
  • 4.3 Specification2
  • 4.4 Designation2
  • 5 Technical requirements2
  • 5.1 Material2
  • 5.2 Structure3
  • 5.3 Surface quality3
  • 5.4 Dimensions and deviations3
  • 5.5 Tensile strength and elongation3
  • 5.6 Volume resistivity5
  • 5.7 Joints5
  • 6 Test methods5
  • 6.1 Calculation parameters5
  • 6.2 Structure and surface quality5
  • 6.3 Dimensions and deviations5
  • 6.4 Tensile strength and elongation6
  • 6.5 Volume resistivity6
  • 7 Delivery requirements6
  • 8 Acceptance rules6
  • 8.1 General6
  • 8.2 Inspection items6
  • 8.3 Sampling rules7
  • 9 Packaging, storage, transport and marking7
  • 9.1 Packaging, storage and transport7
  • 9.2 Marking7
  • Bibliography8

Foreword

This document was drafted in accordance with the rules given in GB/T 1.1-2020 “Directives for standardization — Part 1: Rules for the structure and drafting of standardizing documents”.

This document replaces GB/T 3953-2009 “Round copper wire for electrical purposes”. Compared with GB/T 3953-2009, apart from structural adjustments and editorial changes, the main technical changes are as follows:

— added terms and definitions (see Clause 3);

— added the type, the specification and the technical requirements of class 1 soft round copper wire (see 4.1, 4.3 and Clause 5);

— changed the type name of extra-hard round copper wire to class 1 hard round copper wire (see 4.1; 3.1 of the 2009 edition);

— added the designation of the multiline structure, its technical requirements and its test methods (see 4.2, 5.2 and 6.2);

— changed the designation of round copper wire for electrical purposes (see 4.4; 3.3 of the 2009 edition);

— changed the specification range and the dimensional deviations of round copper wire for electrical purposes (see 4.3 and 5.4; 3.2 and Clause 5 of the 2009 edition);

— changed the technical requirements and the test methods for the surface quality of round copper wire for electrical purposes (see 5.3 and 6.2; Clause 8 of the 2009 edition);

— changed the technical requirements for the tensile strength and the elongation of some specifications (see 5.5; Clause 6 of the 2009 edition);

— changed the technical requirements for the volume resistivity of some specifications of hard round copper wire (see 5.6; Clause 7 of the 2009 edition);

— changed the delivery requirements for round copper wire for electrical purposes (see Clause 7; Clause 9 of the 2009 edition);

— changed the acceptance rules for round copper wire for electrical purposes and added the acceptance rules for round copper wire of multiline structure (see Clause 8; Clause 10 of the 2009 edition);

— changed the requirements for the packaging and the marking of round copper wire for electrical purposes (see Clause 9; Clause 10 of the 2009 edition).

Attention is drawn to the possibility that some of the content of this document may be the subject of patent rights. The issuing body of this document bears no responsibility for identifying such patent rights.

This document was proposed by the China Electrical Equipment Industry Association.

This document is under the jurisdiction of the National Technical Committee on Bare Wire of Standardization Administration of China (SAC/TC 422).

Drafting organizations: Shanghai Electric Cable Research Institute Co., Ltd.; Shanghai Guolan Testing Co., Ltd.; Jiangdong Alloy Technology Co., Ltd.; Jiangsu Jiangrun Copper Co., Ltd.; Far East Holding Group Co., Ltd.; Zhenxiong Copper Group Co., Ltd.; Jiangsu Baosheng Precision Conductor Co., Ltd.; Shanghai Qifan Cable Co., Ltd.; Tongling Jingda Special Magnet Wire Co., Ltd.; Zhuhai Gree Electrical Engineering Co., Ltd.; Jinchuan Group Wire and Cable Co., Ltd.; Jiangsu Xinhai High Conductivity New Material Co., Ltd.; Changzhou Tongtai High Conductivity New Material Co., Ltd.; Kunming Cable Group Kundiangong Cable Co., Ltd.; Fujian Nanping Sun Cable Co., Ltd.; Yunnan Duobao Cable Group Co., Ltd.; Futong Showa Wire & Cable (Hangzhou) Co., Ltd.; Wuxi Jiangnan Cable Co., Ltd.; TBEA Xinjiang Cable Co., Ltd.; Tongling Nonferrous Tongguan Electric Co., Ltd.; Jiangxi Copper Group Copper Material Co., Ltd.; Guangdong Songtian Technology Co., Ltd.; Xi’an XD Optical Cable Co., Ltd.; Guangzhou Mingxing Cable Co., Ltd.; TBEA Shandong Luneng Taishan Cable Co., Ltd.; Jiangsu Dehui Electronic New Material Co., Ltd.; Guangdong Chuangxinfa Copper Co., Ltd.

Main drafters: Zhang Yongjia, Xu Rui, Yan Chen, Wu Junyang, Xu Jing, Zhang Wanli, Zhang Tizhen, Gao Zuohai, Su Baoxin, Ma Hongjie, Yang Guang, Geng Yaping, Dou Ying, Ning Gongkuo, Wu Minzhi, Zheng Xiaobin, Shen Xiaojun, Zhang Chuansheng, Zhang Jinyu, Liu Jie, Tang Yuanyuan, Chen Minghai, Xue Heng, Niu Kejing, Wang Shujuan, He Zhenyang, Guan Chiyao, Su Huaguang, Li Jun.

The editions of this document and of the document it replaces are as follows:

— first issued in 1983 as GB 3953-1983;

— first revised in 2009 as GB/T 3953-2009;

— this is the second revision.

1 Scope

This document specifies the type, the structure, the specification, the designation, the technical requirements, the delivery requirements, the packaging, the storage, the transport and the marking of round copper wire for electrical purposes; it describes the test methods and establishes the acceptance rules.

This document applies to the manufacture, the testing and the application of round copper wire used in wires and cables, in electric machines and in other electrical and electronic devices.

2 Normative references

The contents of the following documents constitute indispensable provisions of this document through normative reference in the text. For dated references, only the edition corresponding to that date applies to this document; for undated references, the latest edition (including all amendments) applies to this document.

GB/T 3048.2-2007 Test methods for electrical properties of electric cables and wires — Part 2: Test of resistivity of metallic materials · GB/T 3952 Copper wire rod for electrical purposes · GB/T 4909.1-2009 Test methods for bare wires — Part 1: General · GB/T 4909.2-2009 Test methods for bare wires — Part 2: Measurement of dimensions · GB/T 4909.3-2009 Test methods for bare wires — Part 3: Tensile test · GB/T 8170 Rules of rounding off for numerical values and expression and judgement of limiting values

3 Terms and definitions

For the purposes of this document, the terms and definitions given in GB/T 3048.2-2007, GB/T 4909.1-2009, GB/T 4909.2-2009 and GB/T 4909.3-2009 and the following apply.

3.1 Lot

Round copper wire of the same state and specification produced by the same manufacturer under the same production conditions.

Note: a lot usually comprises part or all of the ordered quantity.

3.2 Single wire

A metal wire of a single strand having a specified circular cross-section.

3.3 Multiline wire

A metal wire made up of several single wires of the same state and specification arranged parallel to one another.

4 Type, structure, specification and designation

4.1 Type

The type of round copper wire is composed of a material code, a state code and a performance code. The material code T means that the material is copper; in the state code R means the soft state and Y means the hard state; the performance code indicates the class by a figure. See Table 1.

Table 1 gives four types: TR, soft round copper wire; TR1, class 1 soft round copper wire; TY, hard round copper wire; and TY1, class 1 hard round copper wire. TR and TR1 are both copper round wires in the soft state, but the resistivity of TR1 is lower than that of TR; TY and TY1 are both copper round wires in the hard state, but the tensile strength of TY1 is higher than that of TY.

4.2 Structure

The structure of round copper wire is divided into single wire and multiline wire; the multiline wire is expressed by the nominal number of wires.

4.3 Specification

The specification of round copper wire is expressed by the nominal diameter, and its range shall comply with Table 2: 0.0160 mm to 14.00 mm for TR and TY, 0.0160 mm to 5.00 mm for TR1, and 1.50 mm to 5.00 mm for TY1.

4.4 Designation

Round copper wire is designated by the type, the structure, the specification and the number of this document.

Example 1: soft round copper wire of single-wire structure with a nominal diameter of 2.60 mm is designated TR-2.6 GB/T 3953-2024.

Example 2: class 1 soft round copper wire of multiline structure made of 16 wires of nominal diameter 0.500 mm is designated TR1-16/0.5 GB/T 3953-2024.

Example 3: hard round copper wire of single-wire structure with a nominal diameter of 0.0300 mm is designated TY-0.03 GB/T 3953-2024.

Example 4: class 1 hard round copper wire of single-wire structure with a nominal diameter of 2.15 mm is designated TY1-2.15 GB/T 3953-2024.

Remaining clauses in the full document

  • 5 Technical requirements
  • 6 Test methods
  • 7 Delivery requirements
  • 8 Acceptance rules
  • 9 Packaging, storage, transport and marking

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 12 pages — is available in the English PDF.

Referenced standards

Similar standards

Editions of GB/T 3953

EditionTitleRevisionStatus
GB/T 3953-2024Round copper wire for electrical purposessecond revisionCurrent
GB/T 3953-2009Round copper wire for electrical purposesfirst revisionSuperseded
GB 3953-1983first issueSuperseded

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