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GB/T 35857-2018Safety rules for the construction and installation of electric lifts with inclined path (English PDF)

斜行电梯制造与安装安全规范

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

February 6, 2018

Implementation date

March 1, 2019

Scope

GB/T 35857-2018 is the English-translated version of 斜行电梯制造与安装安全规范.

GB/T 35857-2018 sets the safety rules for building and installing permanently installed electric inclined lifts, with traction or positive drive, whose carrier runs on rails inclined between 15° and 75° to the horizontal, suspended by wire ropes or chains, to carry passengers or goods between set landings.

After a list of significant hazards it gives the safety requirements for the well, the machinery spaces and work areas, landing doors, car, carrier and counterweight, suspension and overspeed protection, running rails and buffers, drive machine and electrical equipment, followed by verification methods and the information for use.

Annexes cover type tests of safety components, the pendulum impact test, traction and rope safety factor calculations. Lifts with a rated speed of 0.15 m/s or less are excluded. It was issued on 6 February 2018 and has applied since 1 March 2019.

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Document preview — GB/T 35857-2018

National Standard of the People's Republic of China

ICS
91.140.90
Classification
Q 78

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword
  • Introduction
  • 1 Scope
  • 2 Normative references
  • 3 Terms and Definitions
  • 4 Major hazard list
  • 5 Safety requirements and/or protective measures
  • 5.1 General
  • 5.2 Well
  • 5.3 Machine space, work area and pulley space
  • 5.4 floor door
  • 5.5 Cars, carriers and counterweights (balance weight)
  • 5.6 Suspension devices, compensating devices, overspeed protection devices and carrier accidental mobile protection devices
  • 5.7 Running rails, guide rails, guard rails, and safety clamp clamping parts, bumpers, limit switches
  • 5.8 The distance between the carrier and the hoistway wall facing the entrance of the carrier and the distance between the carrier and the counterweight (balance weight)
  • 5.9 drive host
  • 5.10 Electrical installation and electrical equipment
  • 5.11 Protection, control, and priority of electrical faults
  • 6 Verification of safety requirements and/or protective measures
  • 6.1 Inspection method
  • 6.2 Detailed data, test reports and certificates
  • 7 Use information
  • 7.1 General
  • 7.2 Signal and warning devices
  • 7.3 Inspection and test
  • 7.4 Random files (especially the instruction manual)
  • Appendix A (Normative) Electrical Safety Devices Table
  • Appendix B (normative appendix) Triangle unlocking device
  • Appendix C (informative) Technical Paper
  • Appendix D (Normative Appendix) Inspection prior to delivery
  • Appendix E (informative) Periodic inspection, major modification or post-accident inspection
  • Appendix F (Normative) Type test certification procedures for safety components
  • Appendix G (informative) Calculation of support structure, running track, guide rail and safety clamp clamping parts
  • Appendix H (Normative) Troubleshooting of Electrical Components
  • Appendix I (informative) Safety circuit
  • Appendix J (Normative Appendix) Pendulum Impact Test
  • Appendix K (informative) Traction calculation
  • Appendix L (Normative Appendix) Calculation of the safety factor of the suspended wire rope
  • Appendix M (informative) Entrance to machine space and work area
  • Appendix N (informative) Interface to buildings
  • Appendix O (informative) Environmental factors
  • Appendix P (informative) Determination of the anti-slip properties of the floor surface
  • Appendix Q (informative appendix) Schematic diagram of the installation of the armrests in the car
  • References

Foreword

This standard was drafted in accordance with the rules given in GB/T 1.1-2009.

Introduction

0.1 General

According to GB/T 15706, this standard is a Class C standard.

The scope of this standard indicates the extent to which the machinery to which this standard applies and the hazards, hazards and hazardous events covered.

When the requirements of this Class C standard are different from those in the Class A or Class B standards, it is designed and manufactured in accordance with this Class C standard.

For machines, the requirements in this Class C standard take precedence over those in other standards.

This standard specifies the safety regulations for inclined elevators for the purpose of protecting personnel and goods, and prevents the normal use and maintenance of inclined elevators. Risk of accidents related to protection, inspection or emergency operations.

0.2 Factors to consider

Various types of inclined elevators have been considered due to the structural (civil engineering), inclination angle and external factors of the following structures. Risks and dangers such as.

a) large outward opening;

b) the possibility of walking in the hoistway;

c) the arrangement of the doors;

d) The horizontal component of the deceleration when the carrier is stopped.

It is possible to walk in the hoistway and the car top can be used as a maintenance work area. The relevant method for protecting workers and evacuating from the car is different.

0.3 principle

The following principles were adopted in the development of this standard.

This standard does not repeat the general techniques applicable to any electrical, mechanical and building structures including fire protection of building components. specification.

However, it is necessary to develop certain requirements to ensure good manufacturing quality, as they may be unique to manufacturers of inclined elevators.

The requirements, or because in the use of inclined elevators, may have more stringent requirements than other locations.

This standard gives the most basic requirements for buildings or structures installed in inclined elevators, and the relevant national regulations and other regulations are not Can be ignored.

Typical terms affected by this are the minimum requirements for the height of the machine room, the height between the pulleys and the size of the entrance.

When parts cannot be moved by hand due to weight, size and/or shape, then these parts should.

a) setting attachments for lifting by the lifting device; or

b) designed to be connected to a lifting attachment (eg by means of a threaded hole); or

c) has a shape that is easily connected to a standard type of lifting device.

This standard only specifies that the materials and components used should meet the requirements for safe operation of inclined elevators.

0.4 hypothesis

The content of this standard is based on the assumption that personnel can independently use inclined elevators.

The buyer and the supplier (installer) negotiated and agreed on the following (see Appendix O).

a) the intended use of the inclined elevator;

b) environmental conditions;

c) civil engineering issues;

d) other matters related to the installation location (eg high voltage power lines, bridges, dangerous buildings and natural barriers);

e) Matters related to rescue.

The risks associated with each component that makes up a complete inclined elevator have been considered and the corresponding requirements have been established. Parts.

--- Designed in accordance with common engineering practices and calculation specifications, taking into account all failure modes;

--- Have reliable mechanical and electrical structure;

--- Made of materials of sufficient strength and good quality;

---flawless. Do not use hazardous materials such as asbestos.

The parts are well maintained and in a normal working condition, and despite the wear and tear, they still meet the required dimensions.

The selected and configured components do not affect the safe operation of the inclined elevator under the expected environmental impact and specific working conditions.

Especially for the extreme temperatures approved by customers and suppliers, the choice of materials and components should pay special attention to maintaining their characteristics, such as the impact of steel.

Strength, hardness and performance of plastics, function of electrical components, viscosity of oil, etc.

The load-bearing support is designed to guarantee a load range of 0 to 100% of the rated load plus the design-allowed overload (see 5.11.2.5.2).

The safe and normal operation of the elevator inside the inclined line.

The requirements of this standard for electrical safety devices (see 5.11.1.2) are that if the electrical safety device fully complies with the requirements of this standard, then it is lost. The possibility of effectiveness does not have to be considered.

When the user uses the inclined elevator according to the predetermined method, the danger caused by his own negligence and unintentional carelessness shall be given. protection.

In some cases, the user may make some kind of reckless action, and this standard does not consider the possibility of two kinds of reckless actions at the same time. (or) Violation of the instructions for use.

If during the maintenance period, the safety device that the user usually does not easily access is intentionally put into an invalid state, the safe operation of the inclined elevator at this time If there is no guarantee, additional measures must be taken to ensure the safety of the user in accordance with the maintenance procedures.

It is assumed that maintenance personnel are instructed and work according to the regulations.

Horizontal forces and/or energy are given in the relevant provisions of this standard.

--- Usually the static force that a person can apply is. 300N;

--- The energy generated by the impact depends on the inclined elevator components that may have an impact. If there are no other regulations, the impact is generated The force is. 1000N.

In addition to the following, mechanical devices manufactured according to good examples and standards will not be damaged until they cannot be inspected. On the verge of danger. Consider the following mechanical failures.

---The breaking of the suspension device;

--- Runaway slip on the traction rope on the traction sheave;

--- Breaking and slackening of all connections of the auxiliary rope, chain and belt;

---Invalidation of one of the mechanical parts of the electromechanical brake involved in braking the brake wheel (or disc);

---Parts related to the main drive unit and the traction sheave failed;

---The wire rope leaves the pulley and leaves the roller with a change in the inclination angle;

---The resistance of the rope running;

--- Jamming or derailment of the carrier.

The carrier is free to fall from the lowest landing, allowing the safety gear to be inoperative before hitting the bumper.

When the speed of the carrier is still related to the main power frequency at the moment of mechanical braking, the speed at this time is assumed to be no more than 115% rated. Speed or corresponding grading speed. Facilities for hoisting heavier equipment are provided.

In order to ensure the normal operation of the equipment in the machine space (for example. considering the heat emitted by the equipment), the ambient temperature in the equipment room remains Between 5 ° C ~ 40 ° C. The access to the work area is adequately illuminated.

According to the maintenance instructions, the opening of the door or trap door of any protective device in the inclined elevator and/or outside the working area of the shaft does not hinder the building. The minimum channel required by regulations (see 0.3).

If more than one person is working on an inclined elevator at the same time, it is necessary to ensure proper communication between them.

During maintenance or inspection, if the guard has to be disassembled, the retaining member can remain in the protective suit when the guard is removed Set or on the device.

1 Scope

1.1 This standard specifies the safety guidelines for the manufacture and installation of permanently installed electric drive traction or forced inclined elevators. This standard Applicable inclined elevators serve designated landings, and their carriers are used to carry passengers or cargo, suspended by wire ropes or chains, and along A guide rail having an angle of greater than or equal to 15° and less than 75° with the horizontal plane operates within the defined path.

1.2 In special cases (such as potentially explosive atmospheres, extreme climatic conditions, earthquake conditions or transportation of dangerous goods, etc.), in addition to this standard In addition to the requirements, additional requirements should be considered.

1.3 This standard does not apply to:

a) inclined elevators with a drive mode other than 1.1;

b) inclined elevators installed in existing buildings where space is not permitted;

c) major modifications to the inclined elevator installed before the implementation of this standard (see Appendix E);

d) Lifting equipment, such as chain bucket elevators, mine elevators, stage lifting equipment, machinery with automatic cages and hoppers, construction liters Downshifts, marine lifts, platforms for offshore exploration and drilling, construction and maintenance machinery;

e) the safety of operation during transport, installation, repair and disassembly of inclined elevators;

f) Oblique elevators with a rated speed less than or equal to 0.15 m/s.

However, this standard can be used as a reference. This standard does not cover noise. Consider vibration only for electrical components.

1.4 This standard does not specify the additional requirements necessary for the use of inclined elevators in the event of a fire.

1.5 Given the current state of the art, the scope of this standard is defined as follows.

---Slope. Allows for changes in the slope of the running path;

---Running path. limited to the same vertical plane;

---Car maximum rated load. 7500kg (100 people);

---Maximum rated speed. 4m/s.

Figure 1 shows the relationship between the rated load and the rated speed.

This standard applies to all components of the following. running rails, rails, safety tongs clamping parts and guard rails, but not included by others The support structure, civil engineering structure and pre-buried points specified in the specification.

1.6 This standard does not apply to inclined elevators manufactured before the implementation date of this standard.

2 Normative references

The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this document. For undated references, the latest edition (including all amendments) applies to this document.

GB/T 700 carbon structural steel (GB/T 700-2006, ISO 630:1995, NEQ)

GB/T 1591 low alloy high strength structural steel

GB/T 2423.5-1995 Environmental testing for electric and electronic products - Part 2. Test methods Test Ea and guide. Impact (IEC 68-2-27:1987, IDT)

GB/T 2423.10-2008 Environmental testing for electric and electronic products - Part 2. Test method test Fc. Vibration (sinusoidal) (IEC 60068-2-6:1995, IDT)

GB/T 2423.22 Environmental testing - Part 2. Test methods Test N. Temperature change (GB/T 2423.22-2012, IEC 60068-2-14:2009, IDT)

GB/T 4207 Determination of the tracking resistance index of solid insulating materials and the electrical tracking index (GB/T 4207-2012, IEC 60112:2009, IDT)

GB 4208 enclosure protection grade (IP code) (GB 4208-2008, IEC 60529:2001, IDT)

GB/T 4721 General rules for copper clad laminates for printed circuits (GB/T 4721-1992, IEC 249:1985~1988, NEQ)

GB/T 4723 Copper-clad phenolic paper laminate for printed circuit (GB/T 4723-1992, IEC 249-2:1985~1988, NEQ)

GB/T 4724 Copper-clad epoxy paper laminate for printed circuit (GB/T 4724-1992, IEC 249-2:1987, NEQ)

GB/T 4725 copper-clad epoxy glass cloth laminate for printed circuit (GB/T 4725-1992, IEC 249-2:1987, NEQ)

GB/T 4728 all parts of the electrical diagram with graphical symbols

GB/T 5013.4-2008 Rubber insulated cables of rated voltages up to and including 450 (IEC 60245-4:2004, IDT)

GB/T 5013.5 Rubber insulated cables of rated voltages up to and including 450/750V. Part 5. Elevator cables (GB/T 5013.5-2008, IEC 60245-5:1994, IDT)

GB/T 5023.3-2008 PVC insulated cables of rated voltages up to and including 450 Sheathed cable (IEC 60227-3:1997, IDT)

GB/T 5023.4-2008 - Polyethylene chloride insulated cables of rated voltages up to and including Cable set (IEC 60227-4:1997, IDT)

GB/T 5023.5-2008 PVC insulated cables of rated voltages up to and including 450 750V. Part 5. Flexible cables ( cords) (IEC 60227-5:2003, IDT)

GB/T 5023.6 PVC insulated cables of rated voltages up to and including 450 750 s. Part 6. Elevator cables and flexible connections Cable (GB/T 5023.6-2006, IEC 60227-6:2001, IDT)

GB 5226.1-2008 Mechanical electrical safety machinery and electrical equipment - Part 1. General technical conditions (IEC 60204-1:2005, IDT)

GB/T 7024 Elevator, escalator, moving walkway terminology

GB 7251.1-2013 Low-voltage switchgear and control equipment - Part 1. General (IEC 61439-1:2011, IDT)

GB 7588 Elevator Manufacturing and Installation Safety Specifications

GB 8903 Steel wire rope for elevators (GB 8903-2005, ISO /FDIS4344.2003, MOD)

GB/T 12668.502-2013 Adjustable electric drive systems - Part 5-2. Safety requirements (IEC 61800-5-2:2007, IDT)

GB 13539.1 Low-voltage fuses - Part 1. Basic requirements (GB 13539.1-2008, IEC 60269-1:2006, IDT)

GB 14048.4 Low-voltage switchgear and controlgear - Part 4-1. Electromechanical contactors for contactors and motor starters Motor starter (including motor protector) (GB 14048.4-2010, IEC 60947-4-1:2009-09Ed.3.0, MOD)

GB 14048.5-2008 Low-voltage switchgear and controlgear - Part 5-1. Control circuit electrical appliances and switchgear electromechanical control Circuit electrical equipment (IEC 60947-5-1:2003, MOD)

GB/T 15651 Semiconductor devices - Discrete devices and integrated circuits - Part 5. Optoelectronic devices (GB/T 15651-1995, IEC 747-5:1992, IDT)

GB/T 15706-2012 Mechanical Safety Design General Risk Assessment and Risk Reduction (ISO 12100:2010, IDT)

GB/T 16261 General specification for printed boards (GB/T 16261-1996 IEC /PQC88..1990, IDT)

GB 16895.21-2011 Low-voltage electrical installations - Part 4-41. Protection against electric shock (IEC 60364-4-41:2005, IDT)

GB/T 16895.23 Low-voltage electrical installations - Part 6. Inspection (GB/T 16895.23-2012, IEC 60364-6:2006, IDT)

GB/T 16935.1-2008 Insulation of equipment in low-voltage systems - Part 1. Principles, requirements and tests (IEC 60664-1:2007, IDT)

GB/T 17889.1 Ladder Part 1. Terminology, type and functional dimensions

GB/T 17889.2 Ladder Part 2. Requirements, tests and signs

GB/T 18775 elevator, escalator and moving walkway maintenance specifications

GB 19212.1-2008 Safety of power transformers, power supplies, reactors and similar products - Part 1 (IEC 61558-1:2005, IDT)

GB/T 20438.2 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2. Electrical/electronic/programmable Requirements for electronic safety related systems (GB/T 20438.2-2006, IEC 61508-2:2000, IDT)

GB/T 20438.7 Functional safety of electrical/electronic/programmable electronic safety-related systems Part 7. Overview of techniques and measures (GB/T 20438.7-2006, IEC 61508-7:2000, IDT)

GB/T 22562 elevator T-rail (GB/T 22562-2008, ISO 7465:2007, IDT)

GB 23821-2009 Safety of machinery to prevent the safety distance of upper and lower limbs from reaching dangerous areas (ISO 13857:2008, IDT)

GB/T 24475 elevator remote alarm system

GB/T 24478-2009 elevator traction machine

GB/T 24480 Elevator floor door fire test leakage, heat insulation, radiation measurement

GB/T 24807 Electromagnetic compatibility elevator, escalator and moving walkway product series standard launch

Standard immunity of GB/T 24808 electromagnetic compatibility elevators, escalators and moving walkways

GB/T 27903 Elevator floor door fire test integrity, thermal insulation and heat flux measurement

GB/T 30560-2014 Elevator operating devices, signals and accessories (ISO 4190-5:2006, MOD)

GB 35850.1-2018 Application of programmable electronic systems for elevators, escalators and moving walkways - Part 1. Elevator (PESSRAL) (ISO 22201:2009, MOD)

3 Terms and definitions

The following terms and definitions as defined in GB/T 15706, GB 7588 and GB/T 7024 apply to this document.

3.1 Building

Static structures used for human habitation or other activities, including offices, factories, hospitals, schools, and daycare centers.

3.2 Angle of inclination

The angle between the running path of the inclined elevator and the horizontal plane.

3.3 Buffer

A resilient stop at the end of the stroke includes a brake component that uses a fluid or spring (or other similar device).

3.4 Car

A carrier portion on a carrier for transporting passengers and/or other loads that may be mounted on or supported by the carrier.

Note: A car can consist of several areas separated by a wall or railing.

3.5 Carriage

A member that secures the car and other components and is attached to the traction device.

Note: Other components [eg running (sliding) components, safety gear and damper] can be used as part of the carrier.

3.6 Compensating rope

A rope used to partially or fully compensate for the change in the weight of the hoisting rope on either side of the traction sheave.

3.7 Counterweight

Guarantee the quality of the traction ability.

3.8 Counter guide rail

A rigid element that holds the carrier within the dynamic envelope.

3.9 Dynamic envelope

The envelope of the ultimate limit.

Note: Wear and clearance of all moving parts (eg car, carrier, sprocket, rope and pulley), expected deformation and lateral movement caused by lateral forces The final limit is considered to be within the dynamic envelope, and the breakage of the running (sliding) component is not taken into account.

3.10 Electric safety chain

All electrical safety devices are connected in such a way that the circuit is formed in such a way that any one of the electrical safety devices can act electrically The ladder stops.

3.11 Front-mounted door

A vertical door that is at 90° to the vertical plane of the carrier's running path.

3.12 Top floor

The portion of the hoistway between the highest level station served by the car and the top of the hoistway.

3.13 Leveling

Improve the operation of landing accuracy.

3.14 Leveling accuracy

The vertical distance between the upper plane of the car sill and the upper plane of the landing sill during loading and unloading of the inclined elevator.

3.15 Ring wire rope

The tensioned hoisting rope is coupled at both ends to the carrier of the carrier.

3.16 Machine room

Fully enclosed machine space with ceiling, wall, floor and access doors for all and part of the machine.

3.17 Machinery

Control and drive system cabinets (screens), drive mains, main switches and devices for emergency operation.

3.18 Machinery space

Place all or part of the machine's space inside or outside the hoistway, including machine-related work areas.

3.19 Minimum breaking force of a rope

The square of the nominal diameter of the wire rope (mm2) and the wire rope grade (N/mm2) and the minimum breaking force coefficient of the structural wire rope Continue to multiply.

3.20 Preliminary operation

When the carrier is in the unlocked area and the door is not closed and locked, the drive unit and brake are ready for normal operation.

3.21 Programmable electronic system in safety related applications for lifts (PESSRAL)

System for control, protection, and monitoring based on programmable electronic devices for safety applications listed in Table A.1 […]

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 144 pages — is available in the English PDF.

Referenced standards

Normative references

GB 4208 · GB/T 4728 · GB 5226.1-2008 · GB 7251.1-2013 · GB 7588 · GB 14048.4 · GB 14048.5-2008 · GB 16895.21-2011 · GB 19212.1-2008 · GB 23821-2009 · GB 35850.1-2018

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