GB/T 3639-2021Seamless cold-drawn or cold-rolled steel tubes for precision applications (English PDF)
冷拔或冷轧精密无缝钢管
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Issued by
SAMR; SAC
Level / Type
National · Recommended
Issue date
August 20, 2021
Implementation date
March 1, 2022
Scope
GB/T 3639-2021 is the English-translated version of 冷拔或冷轧精密无缝钢管.
GB/T 3639-2021 is the Chinese national standard for seamless cold-drawn and cold-rolled precision steel tubes.
It gives the classification and the codes, what an order has to state, the dimensions, shape, mass and tolerances, the technical requirements - the steel grades and their composition, the delivery condition, the mechanical properties, the surface finish and the internal quality - the test methods, the inspection rules and the provisions on packaging, marking and the quality certificate.
It applies to precision tubes, the material of hydraulic cylinders and machined parts. Tube mills and machine builders use it. It replaces GB/T 3639-2009, was issued on 20 August 2021 and has applied since 1 March 2022.
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Document preview — GB/T 3639-2021
National Standard of the People's Republic of China
- ICS
- 77.140.75
- Classification
- H 48
- Replacing
- GB/T 3639-2009
Issued by: State Administration for Market Regulation; Standardization Administration of the PRC
Contents
- Foreword3
- 1 Scope5
- 2 Normative references5
- 3 Terms and definitions7
- 4 Classification and code7
- 5 Order content8
- 6 Dimension, shape, weight, allowable deviation8
- 7 Technical requirements12
- 8 Inspection and test methods16
- 9 Inspection rules17
- 10 Packaging, marking, quality certificate18
Foreword
This document was drafted in accordance with GB/T 1.1-2020 "Directives for standardization - Part 1: Rules for the structure and drafting of standardizing documents".
This document replaces GB/T 3639-2009 "Seamless cold-drawn or cold-rolled steel tubes for precision applications". Compared with GB/T 3639-2009, in addition to structural adjustments and editorial changes, the main technical changes are as follows.
a) MODIFY the normative references (see Chapter 2; Chapter 2 of the 2009 edition);
b) DELETE the manufacturing method in the order content (see Chapter 4 of the 2009 edition);
c) MODIFY the size specifications (see Table 1; Table 1 of the 2009 edition);
d) MODIFY the ordinary length range (see 6.2.1; 5.2.1 of the 2009 edition);
e) MODIFY the requirement for curvature per meter (see 6.3.1; 5.3.1 of the 2009 edition);
f) MODIFY the requirements for uneven wall thickness (see 6.5; 5.5.2 of the 2009 edition);
g) DELETE the allowable deviation requirement for weight (see 5.6 of the 2009 edition);
h) MODIFY the steel designation from Q345B to Q355B. ADD the steel designations 25Mn, Q420B, 25CrMo, 42CrMo, as well as their chemical composition and mechanical performance requirements (see 7.1.1, 7.4; 6.1.1, 6.4 of the 2009 edition);
i) MODIFY the smelting method of steel (see 7.2.1; 6.2.1 of the 2009 edition);
j) MODIFY the requirements for compactness inspection (see 7.6; 6.6 of the 2009 edition);
k) MODIFY the surface roughness requirements (see 7.7; 6.7 of the 2009 edition);
l) ADD the non-destructive testing requirements (see 7.9);
m) ADD the surface anti-rust requirements (see 10.1);
n) DELETE the Appendix A, Appendix B, Appendix C, Appendix D (see Appendix A, Appendix B, Appendix C, Appendix D of the 2009 edition).
1 Scope
This document specifies the classification, code, order content, size, shape, weight, tolerance, technical requirements, test methods, inspection rules, packaging, markings, quality certificates of seamless cold-drawn or cold-rolled steel tubes for precision applications.
This document is applicable to seamless cold-drawn or cold-rolled steel tubes for precision applications (hereinafter referred to as steel tubes), which have special dimensional accuracy and high surface quality requirements, for the manufacture of mechanical structures, hydraulic equipment, automobile parts.
2 Normative references
The contents of the following documents constitute the indispensable clauses of this document through normative references in the text. Among them, for dated reference documents, only the version corresponding to that date is applicable to this document; for undated reference documents, the latest version (including all amendments) is applicable to this document.
GB/T 222 Permissible tolerances for chemical composition of steel products
GB/T 223.5 Steel and iron - Determination of acid-soluble silicon and total silicon content - Reduced molybdosilicate spectrophotometric method
GB/T 223.9 Iron steel and alloy - Determination of aluminium content - Chrome azurol S photometric method
GB/T 223.12 Methods for chemical analysis of iron, steel and alloy - The sodium carbonate separation-diphenyl carbazide photometric method for the determination of chromium content
GB/T 223.23 Iron, steel and alloy - Determination of nickel content - The dimethylglyoxime spectrophotometric method
GB/T 223.26 Iron, steel and alloy - Determination of molybdenum content - The thiocyanate spectrophotometric method
GB/T 223.37 Iron, steel and alloy - Determination of nitrogen content - Indophenol blue spectrophotometric method after distillation separation
GB/T 223.53 Methods for chemical analysis of iron, steel and alloy - The flame atomic absorption spectrophotometric method for the determination of copper content
GB/T 223.59 Iron, steel and alloy - Determination of phosphorus content - Bismuth phosphomolybdate blue spectrophotometric method and antimony phosphomolybdate blue spectrophotometric method
GB/T 223.63 Methods for chemical analysis of iron, steel and alloy - The sodium (potassium) periodate photometric method for the determination of manganese content
GB/T 223.85 Steel and iron - Determination of sulfur content - Infrared absorption method after combustion in an induction furnace
GB/T 223.86 Steel and iron - Determination of total carbon content - Infrared absorption method after combustion in an induction furnace
GB/T 228.1 Metallic materials - Tensile testing - Part 1: Method of test at room temperature
GB/T 242 Metal materials - Tube - Drift-expending test
GB/T 246 Metal materials - Tube - Flattening test
GB/T 699 Quality carbon structural steels
GB/T 1031 Geometrical product specifications (GPS) - Surface texture. Profile method - Surface roughness parameters and their values
GB/T 1591 High strength low alloy structural steels
GB/T 2102 Acceptance packing marking and quality certification of steel tube
GB/T 2975 Steel and steel products - Location and preparation of samples and test pieces for mechanical testing
GB/T 3077 Alloy structure steels
GB/T 4336 Carbon and low-alloy steel - Determination of multi-element contents - Spark discharge atomic emission spectrometric method (routine method)
GB/T 5777-2019 Automated full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal and/or transverse imperfections
GB/T 7735-2016 Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for detection of imperfections
3 Terms and definitions
The terms and definitions, which are defined in GB/T 30062, apply to this document.
4 Classification and code
The steel tubes are classified and coded, according to their delivery state, as follows.
5 Order content
The contract or order, for ordering steel tubes, according to this document, shall include the following.
a) Number of this document;
b) Product name;
c) Steel designation;
d) Size specifications;
e) The quantity ordered (total weight or total length);
f) Delivery state; g) Special requirements.
6 Dimension, shape, weight, allowable deviation
6.1 Dimensions
6.1.1 Steel tubes are usually delivered, based on nominal outer diameter (D) and nominal wall thickness (S). According to the requirements of the buyer AND after negotiation between the supplier and the buyer, the steel tube can also be delivered, based on the nominal outer diameter and the nominal inner diameter (d) OR the nominal inner diameter and the nominal wall thickness.
6.1.2 The dimensions of the steel tube shall meet the requirements of Table 1.
6.1.3 For steel tubes, which are delivered in cold working (+C, +LC) state, the allowable deviation of the nominal outer diameter and the nominal inner diameter shall meet the requirements of Table 1.For steel tubes, which are delivered in the heat treatment (+SR, +A, +N) state, the allowable deviation of the nominal outer diameter and the nominal inner diameter shall meet the requirements of Table 2.
6.1.4 The allowable deviation of steel tube's wall thickness is ±10%S or ±0.10 mm (whichever is larger).
6.1.5 According to the requirements of the buyer, after negotiation between the supplier and the buyer, as indicated in the contract, the steel tubes, which have dimensions and/or allowable deviations other than those specified in Table 1 and Table 2, are available.
6.2 Length
6.2.1 Ordinary length
The ordinary length of steel tube is 3000 mm ~ 12000 mm. After negotiation between the supplier and the buyer AND indicated in the contract, it may deliver the steel tubes, which have a length shorter than 3000 mm but not shorter than 2000 mm; the quantity of steel tubes shall not exceed 5% of the total quantity of the batch.
6.2.2 Fixed length and multiple length
6.2.2.1 According to the request of the buyer, after negotiation between the supplier and the buyer, as indicated in the contract, the steel tube can be delivered according to the fixed length or the multiple length. The total length of the fixed-length and multiple-length of the steel tube shall be within the ordinary length range. The allowable deviation of the fixed length shall meet the following requirements.
a) When the length is not more than 5000 mm, it is;
b) When the length is greater than 5000 mm, it is.
6.2.2.2 For steel tubes, which are delivered in multiple length, the margin of each cut shall meet the following requirements.
a) When the outer diameter is not more than 159 mm. it is 5 mm ~ 10 mm;
b) When the outer diameter is more than 159 mm. it is 10 mm ~ 15 mm.
6.3 Curvature
6.3.1 The curvature per meter of the steel tube shall not be greater than 1.5 mm/m.
7 Technical requirements
7.1 Steel designation and chemical composition
7.1.1 The designation and chemical composition (melting analysis) of the steel shall meet the requirements of 10, 20, 35, 45, 25Mn in GB/T 699; the Q355B, Q420B in GB/T 1591; the 25CrMo and 42CrMo in GB/T 3077, where P, S content shall not be greater than 0.025%.
7.1.2 When the purchaser requires a finished product analysis, it shall be specified in the contract. The allowable deviation of the chemical composition of the finished steel tube shall meet the requirements of GB/T 222.
7.1.3 According to the requirements of the buyer AND after negotiation between the supplier and the buyer, other steel tubes can be supplied.
7.2 Manufacturing method
7.2.1 Steel smelting method
Steel shall be smelted, by electric arc furnace plus out-of-furnace refining OR oxygen converter plus out-of-furnace refining methods.
7.2.2 Manufacturing method of steel tube
The steel tube shall be manufactured by cold drawn or cold rolled seamless method. When the purchaser specifies a certain method to manufacture steel tubes, it shall be specified in the contract.
7.3 Delivery state
Steel tubes shall be delivered in one of the states, which are listed in Table 3.
7.4 Mechanical properties
The longitudinal mechanical properties of the steel tube, at room temperature, in the delivery state, shall meet the requirements of Table 4.
7.5 Process performance
7.5.1 Flattening
According to the requirements of the buyer, after negotiation between the supplier and the buyer, as indicated in the contract, the steel tubes, which have a ratio of wall thickness to outer diameter less than 15%, in the designations of 10, 20, Q355B, in the +A and + N states, can be subject to the flattening test.
After the specimen is flattened, the distance H between flat plates, after flattening, is calculated according to formula (1). After the test, there shall be no cracks or fractures on the specimen.
7.5.2 Flaring
According to the requirements of the buyer, after negotiation between the supplier and the buyer, as indicated in the contract, the steel tubes, which have an outer diameter of not more than 150 mm AND a wall thickness of not more than 10 mm, in the designations 10, 20, Q355B, in the state of +A and +N, can be subject to flaring test. The top core taper of the flaring test is 60°. The flaring rate of the outer diameter of the specimen shall meet the requirements of Table 5.After the test, the specimen shall not show cracks.
7.7 Surface roughness
7.7.1 For steel tubes, which have an outer diameter not greater than 260 mm, the inner and outer surface roughness Ralpha shall meet the following requirements.
a) When delivered in +SR, +A, +N states, the outer surface is not more than 4 µm;
b) When delivered in +C and +LC states, the inner and outer surfaces of the steel tube are not greater than 4 µm; wherein the requirements for the inner surface are applicable to steel tubes, which have a nominal inner diameter or a calculated inner diameter of not less than 15 mm.
7.7.2 For steel tubes, which have an outer diameter greater than 260 mm, the inner and outer surface roughness Ralpha shall not be greater than 6 µm.
7.7.3 The surface roughness is measured, in the axial direction of the steel tube, according to the arithmetic mean deviation Ralpha of the profile, which is specified in GB/T 1031, AND the recommended sampling length.
Designation Outer diameter flaring rate/% 7.7.4 According to the requirements of the buyer, after negotiation between the supplier and the buyer, as indicated in the contract, it may specify other surface roughness requirements.
7.8 Surface quality
7.8.1 The inner and outer surfaces of steel tubes shall be smooth. The depth of local pits, scratches, small scratches shall not exceed 0.08 mm. The actual wall thickness of the steel tube, at these defects, shall not be less than the minimum allowable wall thickness deviation.
7.8.2 Defects on the inner and outer surfaces of the steel tube can be removed, by appropriate methods. The actual wall thickness, at the removal location, shall not be less than the minimum allowable wall thickness deviation.
7.8.3 The inner and outer surfaces of cold-worked steel tubes may have phosphate and lubricant adhesion layers, which are formed in the manufacturing process. The inner and outer surfaces of the delivered steel tube, in the heat-treated condition, may have an oxide film layer, that does not affect the surface inspection; however, there shall be no loose oxide scale.
8 Inspection and test methods
8.2 The size and shape of steel tubes shall be measured one by one, by the measuring tools, that meet the accuracy requirements.
8.3 The inner and outer surfaces of steel tubes shall be visually inspected one by one, under sufficient lighting conditions.
8.4 The test methods and sampling methods, for other inspection items of steel tubes, shall meet the requirements of Table 6.
9 Inspection rules
9.1 Inspection and acceptance
The inspection and acceptance of steel tubes are carried out, by the supplier's quality and technical supervision department.
9.2 Group-batching rules
Steel tubes are inspected and accepted in batches. Each batch shall be composed of steel tubes of the same designation, the same heat number, the same specification, the same heat treatment system (heat) or the same delivery state. The number of steel tubes in each batch shall not exceed 500.
9.3 Sampling quantity
The sampling quantity of each batch of steel tubes shall meet the requirements of Table 6.
10 Packaging, marking, quality certificate
10.1 For the steel tubes, which are exit-factory in the heat treatment (+SR, +A, +N) state, the inner and outer surface shall be rust-proofed, usually coated with neutral oil. When the buyer has special requirements for rust prevention, it shall be negotiated and determined by the supplier and the buyer.
10.2 The packaging, marking, quality certificate of steel tubes shall meet the requirements of GB/T 2102.
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 21 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 222Steels and alloys - Permissible deviations of product analyzed chemical composition
- GB/T 223.5Steel and iron -- Determination of acid-soluble silicon and total silicon content -- Reduced molybdosilicate spectrophotometric method
- GB/T 223.9Iron, steel and alloy -- Determination of aluminium content -- Chrome azurol S photometric method
- GB/T 223.12Methods for chemical analysis of iron, steel and alloy. The sodium carbonate separation-diphenyl carbazide photometric method for the determination of chromium content
- GB/T 223.23Iron, steel and alloy—Determination of nickel content—Spectrophotometric method and gravimetric method
- GB/T 223.26Iron, steel and alloy - Determination of molybdenum content - The thiocyanate spectrophotometric method
GB/T 223.53
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- GB/T 14034.2-2023Connections for hydraulic fluid power - Metallic tube connectors - Part 2: 37 degree flared connectors
Similar standards
Editions of GB/T 3639
| Edition | Title | Revision | Status |
|---|---|---|---|
| GB/T 3639-2021 | Seamless cold-drawn or cold-rolled steel tubes for precision applications | current edition | Current |
| GB/T 3639-2009 | Seamless cold-drawn or cold-rolled steel tubes for precision applications | previous edition | Superseded |
This page sells the current edition, GB/T 3639-2021. Earlier editions are listed for reference only.
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