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NB/T 20003.2-2010Non-destructive testing for mechanical components in nuclear island of nuclear power plants - Part 2: Ultrasonic testing (English PDF)

核电厂核岛机械设备无损检测 第2部分:超声检测

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Issued by

NEA

Level / Type

Industry · Recommended

Issue date

May 1, 2010

Implementation date

October 1, 2010

Scope

NB/T 20003.2-2010 is the English-translated version of 核电厂核岛机械设备无损检测 第2部分:超声检测.

NB/T 20003.2-2010 is the Chinese standard "Non-destructive testing for mechanical components in nuclear island of nuclear power plants - Part 2: Ultrasonic testing".

Its scope clause reads: This part of NB/T 20003 specifies: ——general technical requirements for ultrasonic testing, and relevant supplementary requirements and acceptance criteria for specific types of workpieces; ——technical requirements for measuring workpiece thickness by ultrasonic pulse-echo contact method.

This part is applicable to ultrasonic testing of raw materials and parts such as castings, sheets, forgings, pipes and bars of mechanical components in nuclear island of nuclear power plants, as well as welded joints, isolation layers, surfacing layers, composite plates and other materials during the fabrication and installation process. Its clauses include terms and definitions.

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Document preview — NB/T 20003.2-2010

National Standard of the People's Republic of China

Replacing
EJ/T 1039-1996

Issued by: National Energy Administration of the People's Republic of China

Contents

  • Foreword i
  • 1 Scope
  • 2 Normative references
  • 3 Terms and definitions
  • 4 General requirements
  • 4.1 Testing personnel
  • 4.2 Testing documents
  • 4.3 Testing range
  • 4.4 Verification of procedures
  • 5 Apparatus
  • 5.1 Ultrasonic flaw detector
  • 5.2 Probe
  • 5.3 Coupling medium
  • 5.4 Test blocks
  • 5.5 Performance test
  • 6 Testing conditions
  • 6.1 Testing time
  • 6.2 Testing area
  • 6.3 Test surface
  • 6.4 Surface preparation
  • 6.5 Accessibility
  • 6.6 Requirements for environment conditions
  • 6.7 Test object
  • 7 System calibration and recalibration
  • 7.1 General requirements
  • 7.2 Recalibration during testing
  • 7.3 Precautions
  • 8 Testing techniques
  • 8.1 Scope
  • 8.2 Normal beam wave testing and angle beam wave testing
  • 8.3 Contact method and immersion method
  • 8.4 Special techniques or new techniques
  • 9 Testing
  • 9.1 Scanning
  • 9.2 Adjustment of time base range
  • 9.3 Adjustment of sensitivity
  • 9.4 Sensitivity compensation
  • 9.5 Determination of indication
  • 10 Evaluation
  • 11 Acceptance
  • 12 Castings
  • 12.1 Scope
  • 12.2 General requirements
  • 12.3 Testing time
  • 12.4 Testing area
  • 12.5 Scanning
  • 12.6 Reference block
  • 12.7 Detectability evaluation
  • 12.8 DAC curve
  • 12.9 Supplementary testing
  • 12.10 Record
  • 12.11 Evaluation and quality grade
  • 12.12 Acceptance criteria
  • 13 Sheets
  • 13.1 Scope
  • 13.2 General requirements
  • 13.3 Testing technique
  • 13.4 Probe
  • 13.5 Reference block
  • 13.6 Testing time
  • 13.7 Scanning
  • 13.8 Basic sensitivity
  • 13.9 Measurement of loss of back echo
  • 13.10 Measurement of record of indications
  • 13.11 Evaluation
  • 13.12 Quality grade
  • 13.13 Acceptance criteria
  • 14 Forgings
  • 14.1 Scope
  • 14.2 General requirements
  • 14.3 Classification of forgings
  • 14.4 Apparatus
  • 14.5 Test conditions
  • 14.6 Testing
  • 14.7 Evaluation and quality grade
  • 14.8 Acceptance criteria
  • 15 Forged and rolled bars
  • 15.1 Scope
  • 15.2 General requirements
  • 15.3 Testing time
  • 15.4 Reference block
  • 15.5 Probe
  • 15.6 Testing
  • 15.7 Sensitivity
  • 15.8 Record
  • 15.9 Quality grade and acceptance criteria
  • 16 Bolt materials
  • 16.1 Scope
  • 16.2 General requirements
  • 16.3 Reference block
  • 16.4 Probe
  • 16.5 Testing time
  • 16.6 Scanning
  • 16.7 Sensitivity
  • 16.8 Record
  • 16.9 Quality grade and acceptance criteria
  • 17 Pipes
  • 17.1 Scope
  • 17.2 General requirements
  • 17.3 Testing time
  • 17.4 Testing area
  • 17.5 Testing technique
  • 17.6 Probe
  • 17.7 Coupling medium
  • 17.8 Scanning method
  • 17.9 Reference block
  • 17.10 Automatic testing equipment
  • 17.11 Calibration and recalibration
  • 17.12 Additional requirements for automatic testing
  • 17.13 Determination of indication
  • 17.14 Record and acceptance criteria
  • 18 Full penetration welded joints
  • 18.1 Scope
  • 18.2 General requirements
  • 18.3 Testing conditions
  • 18.4 Testing
  • 18.5 Record and acceptance criteria
  • 18.6 Testing of repair welding zone
  • 19 Isolation layers, surfacing layers and composite plates
  • 19.1 Scope
  • 19.2 General requirements
  • 19.3 Testing conditions
  • 19.4 Reference block
  • 19.5 Testing
  • 19.6 Record and acceptance criteria
  • 19.7 Testing of repair welding zone
  • 20 Thickness measurement by ultrasonic pulse-echo contact method
  • 20.1 Scope
  • 20.2 General requirements
  • 20.3 Apparatus
  • 20.4 Testing conditions
  • 20.5 System calibration and recalibration
  • 20.6 Measuring method
  • 20.7 Measurement
  • 20.8 Records and reports of thickness measurement
  • 21 Testing report and record
  • 21.1 Testing report
  • 21.2 Testing records
  • Annex A (Normative) Screen height linearity
  • Annex B (Normative) Testing of horizontal linearity and vertical linearity
  • Annex C (Informative) Method for ultrasonic shear wave testing of steel castings
  • Annex D (Informative) Ultrasonic shear wave circumferential scanning for forgings
  • Annex E (Informative) Scanning of key forgings
  • Annex F (Informative) Determination and calculation of attenuation coefficient of workpiece material
  • Annex G (Informative) Ultrasonic testing of the centrifugal casting austenite main piping
  • Annex H (Informative) Ultrasonic testing of dissimilar metal welded joints
  • Annex I (Informative) Plotting of outline drawing at welded joint
  • Annex J (Informative) Judgment of flaw nature

1 Scope

This part of NB/T 20003 specifies:

——general technical requirements for ultrasonic testing, and relevant supplementary requirements and acceptance criteria for specific types of workpieces;

——technical requirements for measuring workpiece thickness by ultrasonic pulse-echo contact method.

This part is applicable to ultrasonic testing of raw materials and parts such as castings, sheets, forgings, pipes and bars of mechanical components in nuclear island of nuclear power plants, as well as welded joints, isolation layers, surfacing layers, composite plates and other materials during the fabrication and installation process.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition (including any amendments) applies.

GB/T 12604.1 Non-destructive testing - Terminology - Terms used in ultrasonic testing (GB/T 12604.1-2005, ISO 5577: 2000, IDT)

GB/T 19799.1-2005 Non-destructive testing - Ultrasonic testing - Calibration block No.1 (ISO 2400: 1972, IDT)

GB/T 19799.2-2005 Non-destructive testing - Ultrasonic testing - Calibration block No.2 (ISO 7963: 1985, IDT)

JB/T 8428-2006 Non-destructive testing - Blocks for ultrasonic testing

JB/T 9214-1999 Practice for evaluating performance characteristics of A scope ultrasonic pulse-echo testing systems

JB/T 10061-1999 Commonly used specification A-mode ultrasonic flaw detector using pulse echo technique

JB/T 10062-1999 Testing methods for performance of probes used in ultrasonic flaw detection

NB/T 20003.1-2010 Non-destructive testing for mechanical components in nuclear island of nuclear power plants - Part 1: General requirements

3 Terms and definitions

For the purposes of this document, the terms and definitions established in GB/T 12604.1 and NB/T 20003.1-2010 and the following apply.

3.1 probe shoe

certain shape of material block inserted between the probe and the test object to improve coupling or protect the probe

3.2 wedge

special wedge piece that is placed between the transducer and the test object and can refract the ultrasonic beam at a given angle into the test object in case of acoustic contact with the above two

Note: it is commonly made of engineering plastics.

3.3 transducer

active component of the probe that can convert electrical energy into ultrasonic energy or vice versa

Note: it is also called crystal.

3.4 nominal angle of probe

refraction angle of probe indicated by a given material and temperature

3.5 nominal frequency

frequency of the probe indicated by the manufacturer

3.6 centre frequency

arithmetic average value of the corresponding frequency when the amplitude is 6dB lower than that of the peak frequency during the testing by pulse echo method

3.7 squint angle

the squint angle of the normal probe is the angle between the geometric axis of the probe and the main beam axis

The squint angle of the angle probe is the angle between the geometric axis of the probe and the projection of the main beam axis on the test surface.

3.8 standard block

material block with specified chemical composition, surface roughness, heat treatment and geometric shape, which is used to evaluate and calibrate ultrasonic testing equipment

3.9 reference block

test block with the same or similar material or chemical composition and the same or similar acoustic characteristics as the test object, and a specific reflector, which is used to adjust the sensitivity or time base range of ultrasonic testing equipment and compare the detected discontinuous signals with signals generated by known reflectors

3.10 reflector

an interface at which an ultrasonic beam encounters a change in acoustic impedance

3.11 time base range

ultrasonic path length that is displayed on a particular time base

3.12 creeping wave

wave generated at the first critical angle of incidence and propagated along the surface of the medium as a longitudinal wave

Note: Its sound velocity is basically equivalent to that of longitudinal wave.

3.13 DGS diagram

a series of curves describing the relationship between distance, echo amplitude (gain) and equivalent size of regular reflectors

Note: The X-axis usually represents the distance, while Y-axis represents the echo amplitude or gain. It is also known as AVG diagram.

3.14 DGS method

method of characterizing the equivalent size of the to-be-evaluated reflector by the diameter of the disc-shaped reflector with the same echo height as the to-be-evaluated reflector, using DGS diagram

Note: it is also known as AVG method.

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 66 pages — is available in the English PDF.

Referenced standards

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Editions of NB/T 20003.2

EditionTitleRevisionStatus
NB/T 20003.2-2010Non-destructive testing for mechanical components in nuclear island of nuclear power plants - Part 2: Ultrasonic testingcurrent editionCurrent
EJ/T 1039-1996Non-destructive testing for mechanical components in nuclear island of nuclear power plants - Part 2: Ultrasonic testingprevious editionSuperseded

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