GB/T 17116.1-2018Pipe supports and hangers - Part 1: Technical specification (English PDF)
管道支吊架 第1部分:技术规范
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Issued by
General Administration of Quality Supervision, Inspection and Quarantine; Standardization Administration of the PRC
Level / Type
National · Recommended
Issue date
March 15, 2018
Implementation date
October 1, 2018
Scope
GB/T 17116.1-2018 is the English-translated version of 管道支吊架 第1部分:技术规范.
China's national technical specification for pipe supports and hangers - the hardware that holds industrial piping up and lets it move. It is Part 1 of GB/T 17116 and specifies the basic requirements for the materials, design, manufacture, installation, testing, inspection, operation and maintenance of pipe supports and hangers, and it applies to the supporting and hanging devices of round-section metal pipe. Supports are the part of a piping system that is easiest to underestimate and most expensive to get wrong. A hot line grows: a steam main a hundred metres long moves a quarter of a metre between cold and operating condition, and every support along it has to carry the weight while permitting that movement in the directions it must occur and restraining it in the directions it must not. A rigid hanger where a variable spring belonged will load a nozzle beyond what the connected machine can take; a spring set to the wrong cold load will bottom out and become rigid at temperature; a guide missing where the code required one will let a line snake under thermal load or vibrate under flow. This part sets the framework for all of it: the materials allowed for each service temperature range, the design rules and load cases including the safety factors and the treatment of dynamic and seismic loads, the requirements for manufacture and for the spring elements in particular, the marking and the load scales that make a spring hanger adjustable and auditable, the installation requirements including cold setting and the removal of erection restraints, the testing and inspection regime, and the operation and maintenance checks by which a support system is verified once the plant is hot. Parts 2 and 3 give the components themselves. Issued on 15 March 2018 and in force since 1 October 2018, it replaces GB/T 17116.1-1997.
Document preview — GB/T 17116.1-2018
National Standard of the People's Republic of China
- ICS
- 23.040.99
- Classification
- J 15
- Replacing
- GB/T 17116.1-1997
Issued by: General Administration of Quality Supervision, Inspection and Quarantine; Standardization Administration of the PRC
Contents
- 1 Scope1
- 2 Normative references1
- 3 Terms and Definitions4
- 4 General5
- 5 Material6
- 5.1 General6
- 5.2 Forgings6
- 5.3 Castings6
- 5.4 bolts, nuts, washers and pins7
- 6 Design7
- 6.1 General7
- 6.2 Load criteria15
- 6.3 Allowable stress16
- 6.4 Variable force and constant force support hangers18
- 6.5 rigid support device20
- 6.6 Damping and damping device20
- 6.7 Spring Design21
- 6.8 Pipe structure21
- 6.9 Booms and Accessories23
- 6.10 Auxiliary steel structure23
- 6.11 Threaded connection24
- 6.12 Weld connection24
- 6.13 Multi-tube shared bracket25
- 6.14 Support hanger spacing25
- 6.15 Support and hanger assembly design27
- 7 Manufacturing29
- 7.1 General29
- 7.2 Manufacturing tolerances29
- 7.3 Material cutting30
- 7.4 Hot and cold forming30
- 7.5 Welding31
- 7.6 Threaded connection33
- 7.7 Assembly and alignment34
- 7.8 Protective coating34
- 7.9 Product Mark35
- 7.10 Packaging35
- 7.11 Packaging and Delivery Marks36
- 7.12 Shipping36
- 7.13 Receiving36
- 8 Installation36
- 8.1 General36
- 8.2 Preparation37
- 8.3 Positioning37
- 8.4 Installation Requirements37
- 8.5 Adjustment39
- 8.6 Check41
- 9 Test42
- 9.1 General42
- 9.2 Testing of steel parts and their raw materials43
- 9.3 Machine performance test 44 10 inspection45
- 10.1 General45
- 10.2 Inspection timing and conditions45
- 10.3 Appearance, Coating and Dimensional Inspection45
- 10.4 Hardness and Metallographic Examination46
- 10.5 Nondestructive testing46
- 10.6 Raw Material Inspection46
- 10.7 Spring Inspection46
- 10.8 Threaded connection inspection47
- 10.9 Welding joint inspection47
- 10.10 Finished Product Inspection49
- 10.11 Settlement inspection50
- 10.12 Type Inspection50
- 10.13 Supplementary Inspection50
- 10.14 Sampling Rules50
- 10.15 Discrimination Rule50
- 10.16 Installation Quality Inspection51
- 11 Maintenance53
- 11.1 General53
- 11.2 Support and hanger maintenance outline54
- 11.3 Operation and Maintenance Related Work55
- 11.4 Maintenance Procedures56
- 11.5 Maintenance Precautions56
- 11.6 Maintenance Quality Inspection and Inspection57
- 69 Appendix E (informative) Hydraulic Damper Performance Test Method 70 E.1 Test equipment, instruments and test environment 70 E.2 Test procedure 70 E.3 Test record70
Foreword
GB/T 17116 "Pipe Supporting and Hanging" is divided into the following three parts.
--- Part 1. Technical specifications;
--- Part 2. Pipe connection parts;
--- Part 3. Intermediate connectors and building structure connectors. This part is the first part of GB/T 17116. This part is drafted in accordance with the rules given in GB/T 1.1-2009. This part replaces GB/T 17116.1-1997 "Pipe hangers and hangers Part 1. Technical specifications", and GB/T 17116.1-1997 In addition to the editorial changes, the main technical changes are as follows:
--- Modified the temperature classification of the pipeline system;
--- Increased the lower temperature limit for use of gray cast iron, malleable cast iron and ductile iron;
--- According to the degree of versatility, the typical standard components of the hangers are sorted and adjusted;
---Adjusted the safety factor of the allowable stress of the support and hanger components;
--- Modified the maximum load of the threaded boom according to the adjusted material allowable stress;
---The threaded boom with a nominal diameter greater than or equal to 56mm is modified to use a fine thread with a pitch of 4mm;
---Modified pipe clamp tolerance for forming;
---Specific requirements are given on the test methods and results of the support of hanger parts and their raw materials;
---Specific requirements for the performance test of the support and hanger;
--- Classification refines the inspection requirements for hangers and components;
1 Scope
China's national technical specification for pipe supports and hangers - the hardware that holds industrial piping up and lets it move. It is Part 1 of GB/T 17116 and specifies the basic requirements for the materials, design, manufacture, installation, testing, inspection, operation and maintenance of pipe supports and hangers, and it applies to the supporting and hanging devices of round-section metal pipe. Supports are the part of a piping system that is easiest to underestimate and most expensive to get wrong. A hot line grows: a steam main a hundred metres long moves a quarter of a metre between cold and operating condition, and every support along it has to carry the weight while permitting that movement in the directions it must occur and restraining it in the directions it must not. A rigid hanger where a variable spring belonged will load a nozzle beyond what the connected machine can take; a spring set to the wrong cold load will bottom out and become rigid at temperature; a guide missing where the code required one will let a line snake under thermal load or vibrate under flow. This part sets the framework for all of it: the materials allowed for each service temperature range, the design rules and load cases including the safety factors and the treatment of dynamic and seismic loads, the requirements for manufacture and for the spring elements in particular, the marking and the load scales that make a spring hanger adjustable and auditable, the installation requirements including cold setting and the removal of erection restraints, the testing and inspection regime, and the operation and maintenance checks by which a support system is verified once the plant is hot. Parts 2 and 3 give the components themselves. Issued on 15 March 2018 and in force since 1 October 2018, it replaces GB/T 17116.1-1997.
This part of GB/T 17116 specifies the basics of materials, design, manufacture, installation, testing, inspection and operation and maintenance of pipeline supports and hangers. Claim. This section applies to the support and hanger devices of round-section metal pipes.
2 Normative references
The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this article. Pieces. For undated references, the latest edition (including all amendments) applies to this document. GB/T
90.1 fastener acceptance inspection GB/T 91 cotter pin GB/T 117 taper pin
GB/T 119.1 cylindrical pin not hardened steel and austenitic stainless steel
GB/T 119.2 cylindrical pin hardened steel and martensitic stainless steel
GB/T 150.2-2011 Pressure Vessels Part 2. Materials
GB/T 150.3-2011 Pressure Vessels Part 3. Design
GB/T 157 Geometrical Product Specifications (GPS) Cone taper and cone angle series
GB/T 191 packaging storage and transportation icon
GB/T 193 Ordinary Thread Diameter and Pitch Series
GB/T 196 basic thread basic size
GB/T 197 ordinary thread tolerance
GB/T 228.1 tensile testing of metallic materials - Part 1
GB/T 229 metal material Charpy pendulum impact test method
GB/T 231.1 Brinell hardness test for metallic materials - Part 1. Test methods
3 Terms and definitions
The following terms and definitions apply to this document.
3.1 Pipe support hanger pipesupportsandhangers Various components or devices used to withstand pipeline loads, limit pipeline displacement, control pipeline vibration, and transfer loads to the load-bearing structure (Can be referred to as "supporting hanger").
3.2 Constant support hanger constantsupportandhanger It is used to bear the vertical load of the pipeline, and its bearing capacity does not change with the change of the vertical displacement of the pipeline at the supporting point, that is, the load remains basically constant. Fixed hangers.
3.3 Variable force spring support hanger variablespringsupportandhanger The elastic support hanger used to withstand the vertical load of the pipeline and its bearing capacity changes with the vertical displacement of the pipeline at the branch point.
3.4 Rigid hanger rigidhanger A hanger used to withstand the vertical load of the pipe and constrain the vertical displacement of the pipe at the point of attachment.
3.5 Sliding bracket slidingsupport A bracket that supports the pipe on a sliding floor to withstand the vertical load of the pipe and constrain the vertical displacement of the pipe at the point of attachment.
3.6 Rolling support hanger rolesupportandhanger A support for supporting the pipe on the rolling member to withstand the vertical load of the pipe and constrain the vertical displacement of the pipe at the point of attachment.
3.7 Guide guide A device for guiding the displacement of a pipe in a predetermined direction to limit displacement in other directions. Horizontal pipe guides can also withstand pipes Vertical load.
3.8 Limit device restraint A device used to constrain or partially limit the displacement of a pipe system in one or more directions at a point of attachment. It usually does not bear the vertical of the pipe Load.
3.9 Fixed bracket anchor A rigid device used to completely restrain the pipe at the point of attachment without any line and angular displacement.
3.10 Damping device swaybrace It is used to control the low-frequency high-frequency sloshing or high-frequency low-amplitude vibration of the pipeline, and has certain constraints on the thermal expansion or contraction of the piping system.
3.11 Damping device snubber It is used to withstand the seismic load or impact load of the pipeline, and to control the high-speed vibration displacement of the pipeline, while allowing the pipeline to be freely expanded and contracted. Device.
3.12 Integral pipe joints integralpipeattachments Including hangers, guide plates, ear plates, branch pipes (trunken shafts), brackets, saddle supports and skirt supports, etc. Forging is made as a whole.
3.13 Non-integral pipe joint non-integralpipeattachments Supporting hanger components such as pipe clamps, pipe clamps, pipe rings, pipe supports and U-shaped pipe clamps are connected to the pipe or its insulation layer by means of clamping or support. connection.
4 General
4.1 The materials, design, manufacture, installation, testing, inspection and operation and maintenance of pipeline supports shall be in accordance with the provisions of this standard. The requirements of the current national regulations related to the pipeline.
4.2 Pipe hangers and hanger types such as constant force hangers, variable force spring hangers, rigid hangers, sliding brackets and rolling supports and hangers can be used to withstand pipes The occasion of the road load.
4.3 Pipe hangers and hanger types such as guides, limit devices and fixed brackets can be used to limit pipe displacement.
4.4 Damping devices and damping devices can be used to control the vibration of the pipeline.
4.5 When designing and selecting pipe supports, the pipe system can be classified according to Table 1 according to the working temperature range of the pipeline. Table
1 Pipeline system classification Piping system piping system grading operating temperature range Heat pipe A-1 >50°C~300°C A-2 >300°C~425°C A-3 >425°C~550°C A-4 >550°C Normal temperature pipe B >20°C~50°C Cold pipe C-1 >0°C~20°C C-2 >-20°C~0°C C-3 >-40°C~-20°C C-4 <= -40 ° C (low temperature range)
5.1 General
5.1.1 The technical requirements of the materials shall comply with the corresponding national standards, industry standards or relevant technical requirements.
5.1.2 The material used for the pipe support and hanger shall be accompanied by the material quality certificate of the material manufacturer, and the manufacturer of the hanger and hanger shall be certified according to the quality. The document is checked for acceptance and, if necessary, retested.
5.1.3 The materials used for pipe hangers and hangers shall be selected according to the conditions of use of the components of the hangers, the process performance of the materials and the economic rationality. It is comprehensively determined and should comply with other provisions of the standard on materials.
5.1.4 The components of the hangers and parts that are in direct contact with the pipeline shall be selected according to the design temperature of the pipeline and shall be compatible with the pipeline materials to prevent phase Mutual damage.
5.1.5 The temperature at which the steel is used shall not exceed the maximum temperature at which the steel grades listed in Appendix A have acceptable stress values. Carbon steel and carbon manganese steel It should not be used for a long time at temperatures greater than 425 °C. Ferritic stainless steel and martensitic stainless steel should not be used at temperatures greater than 370 ° C use. When the austenitic stainless steel is used at a temperature higher than 525 ° C, the carbon content in the steel should not be less than 0.04%.
5.1.6 The lower temperature limit for the use of steel, except for austenitic stainless steel and the provisions of this chapter, are above -20 °C. Austenitic stainless steel When the use temperature is higher than or equal to -196 ° C, and the carbon content of the material is not more than 0.10%, the impact test can be avoided. Carbon steel and low alloy steel The impact test requirements of materials shall comply with the requirements of
3.8 of GB/T 150.2-2011.
5.1.7 The temperature range of the stainless steel-steel composite board shall meet the requirements of the temperature range for the substrate and the covering material in this standard.
5.1.8 Carbon steel and alloy steel with a carbon content greater than 0.35% shall not be applied to the welded structure and the structure formed by the hot cutting process.
5.1.9 The components of the hangers and hangers used to withstand the tensile load shall be of the steel grades with the impact energy requirements in the relevant material standards. otherwise, The impact toughness test shall be completed in accordance with the requirements of GB/T 229, and the impact energy value shall comply with the relevant national standards before use.
5.1.10 The components of the hangers used to withstand dynamic loads shall not be made of boiling steel.
5.1.11 The use temperature of gray cast iron should not be lower than -10 ° C, and should not be higher than 230 ° C; the use temperature of malleable cast iron and ductile iron should not be Below -20 ° C, and should not be higher than 300 ° C. Gray cast iron materials shall not be used to withstand tensile loads, shear loads or may withstand impact loads Parts. Malleable and ductile iron are not used for parts that may withstand impact loads.
5.1.12 The selection of non-metallic materials should take into account the following factors.
a) damage in the event of a fire;
5.2 Forgings
5.2.1 Metal free forgings and die forgings for the components of hangers and hangers shall be based on their functional roles and important processes in the support and hanger assemblies. The degree is determined according to GB/T 12363. For general parts, Class II forgings or Class III forgings can be used for complex stress and shock vibration. For the parts of the hangers under moving and heavy load working conditions, Class I forgings shall be used.
5.2.2 The quality requirements of steel die forgings shall comply with the provisions of GB/T 12361.
5.2.3 The quality requirements for free forgings shall be in accordance with GB/T 26639 or JB/T 4385.1.
5.3 Castings Supporting hanger parts manufactured by casting process, the materials shall comply with GB/T 1348, GB/T 8492, GB/T 9437, GB/T 9439, GB/T 9440, GB/T 11352 and other relevant standards.
5.4 bolts, nuts, washers and pins
5.4.1 Bolts, screws and studs shall be selected according to the required performance class according to the requirements of GB/T 3098.1. Mechanical properties of steel and heat treatment.
5.4.2 Nuts shall be selected according to the performance grade and diameter of the matched bolts, screws and studs and the height of the nut according to the provisions of GB/T 3098.2. The performance level of the nut and the chemical composition and mechanical properties of the steel and heat treatment.
5.4.3 High-strength large hex head bolts, large hex nuts and washers for auxiliary steel structures shall be used according to the required performance class Use and matching materials as specified in GB/T 1231.
5.4.4 The material of the split pin, taper pin, cylindrical pin an...
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 74 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 150.2-2011Pressure vessels - Part 2: Materials
- GB/T 150.3-2011Pressure vessels - Part 3: Design
- GB/T 191Graphical symbols marking for handling and storage of packages
- GB/T 228.1Metallic Materials — Tensile Testing — Part 1: Method of Test at Room Temperature
- GB/T 229Metallic Materials — Charpy Pendulum Impact Test Method
- GB/T 231.1Metallic materials - Brinell hardness test - Part 1: Test method
GB/T 117 · GB/T 119.1 · GB/T 119.2 · GB/T 157 · GB/T 193 · GB/T 196 · GB/T 197 · GB/T 232 · GB/T 321 · GB/T 324 · GB/T 713 · GB/T 880 · GB/T 882 · GB/T 912 · GB/T 985.1 · GB/T 985.2 · GB/T 1184-1996 · GB/T 1348 · GB/T 1804-2000 · GB/T 2516 · GB/T 2651 · GB/T 2652 · GB/T 2653 · GB/T 2934 · GB/T 3098.1 · GB/T 3098.2 · GB/T 3098.4 · GB/T 3098.6 · GB/T 3098.8 · GB/T 3098.9 · GB/T 3098.15 · GB/T 3103.1 · GB/T 3531 · GB/T 4096 · GB/T 4857.1 · GB/T 4892 · GB/T 4995 · GB/T 5210 · GB/T 5267.1-2002 · GB/T 5752 · GB/T 6388 · GB/T 6414 · GB/T 8492 · GB/T 8923.1 · GB/T 9286 · GB/T 9439 · GB/T 9440 · GB/T 9799 · GB/T 12467.1 · GB/T 12467.2 · GB/T 12467.3 · GB/T 12467.4 · GB/T 12467.5 · GB/T 13346 · GB/T 13452.2-2008 · GB/T 13912 · GB/T 14436 · GB/T 15169 · GB/T 17394.1 · GB/T 21470 · GB/T 21471 · GB/T 23934 · GB/T 24511 · GB 50009 · GB 50018 · GB 50205 · JB/T 4385.1
Cited by
- GB/T 27880-2025Thermoprobe and pipe supports with thermoprobe
- GB/T 45472-2025Prefabricated insulation pipes for overhead and utility tunnel
- GB/T 17116.2-2018Pipe supports and hangers - Part 2: Pipe attachments
- GB/T 17116.3-2018Pipe supports and hangers - Part 3: Middle connection attachments and building structure attachments
Similar standards
GB/T 17116.2-2018|GB/T 17116.3-2018|GB/T 17116.1-1997|GB 50316-2000|GB/T 20801|GB/T 17395-2008
Editions of GB/T 17116.1
| Edition | Title | Revision | Status |
|---|---|---|---|
| GB/T 17116.1-2018 | Pipe supports and hangers - Part 1: Technical specification | first revision | Current |
| GB/T 17116.1-1997 | Pipe supports and hangers - Part 1: Technical specification | first issue | Superseded |
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Related Standards
GB 50017-2017 — Standard for design of steel structures
GB/T 11334-2005 — Geometrical Product Specifications(GPS)Cone tolerance
GB/T 11352-2009 — Carbon Steel Castings for General Engineering Purpose
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