GB/T 11640-2021Seamless aluminum alloy gas cylinders (English PDF)
铝合金无缝气瓶
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Issued by
State Administration for Market Regulation; Standardization Administration of China
Level / Type
National · Recommended
Issue date
April 30, 2021
Implementation date
November 1, 2021
Scope
GB/T 11640-2021 is the English-translated version of 铝合金无缝气瓶.
GB/T 11640-2021 — This standard specifies the type and parameters, technical requirements, test methods and qualification criteria, inspection rules and marking, coating, packaging, transportation and storage requirements of seamless aluminum alloy gas cylinders (hereinafter referred to as aluminum cylinders). This standard applies to the design and manufacture of aluminum cylinders which have a nominal working pressure of not more than 30 MPa, the nominal volume of not more than 50 L, the use temperature is -40 °C ~ 60 °C, AND can be re-filled with permanent gas or liquefied gas.
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Document preview — GB/T 11640-2021
National Standard of the People's Republic of China
- ICS
- 23.020.30
- Classification
- J74
Issued by: State Administration for Market Regulation; Standardization Administration of China
Contents
- Foreword...3
- 1 Scope...5
- 2 Normative references...5
- 3 Terms and definitions, symbols...6
- 4 Type and parameters...7
- 5 Technical requirements...9
- 6 Test methods and qualification criteria...13
- 7 Inspection rules...16
- 8 Marking, coating, packaging, transportation and storage...19
- 9 Product certificate and batch inspection quality certificate...20
- Appendix A (Normative) Corrosion test...22
- Appendix B (Normative) Anti-constant load crack test...31
- Appendix C (Informative) Gases preferable to be filled in aluminum cylinder37
Foreword
All technical contents of this part of GB 21551 are mandatory.
This standard was drafted in accordance with the rules given in GB/T 1.1-2009
"Directives for standardization – Part 1.Rules for the structure and drafting of
standards".
This standard replaces GB/T 11640-2001 "Seamless aluminum alloy gas
cylinders".
As compared with GB/T 11640-2001, the main changes of this standard are as
follows.
- In the provisions on the scope, DELETE the lower limit of nominal working
pressure and the lower limit of nominal capacity (SEE Chapter 1 of 2001
version);
- In the technical requirements, DELETE the 6351 aluminum alloy material
(SEE 5.1.1 of 2001 version);
- ADD the requirements for lead and bismuth elements in aluminum alloys
(SEE 5.1.1 and 5.1.6);
- MODIFY the requirement for the inner bottom radius (SEE 5.2.2.4);
- MODIFY the requirements for the collar design (SEE 5.2.5);
- MODIFY the requirements for the measured burst pressure (SEE 6.12);
- ADD Appendix B (normative) Anti-constant load crack test (SEE 5.1.2);
- ADD Appendix D (informative) Calculation method of thread shear stress
safety factor (SEE 5.2.3);
- ADD Appendix F (informative) Description and determination of aluminum
cylinder manufacture defects (SEE 6.2);
- ADD Appendix G (normative) Flattening test method (SEE 6.9).
This standard was proposed by the National Gas Cylinder Standardization
Technical Committee (SAC/TC 31).
The drafting organizations of this standard. Shenyang Gas Cylinder Safety
Technology Co., Ltd., Heilongjiang Huaan Machinery Co., Ltd., Shanghai High
Pressure Containers Co., Ltd.
1 Scope
This standard specifies the type and parameters, technical requirements, test
methods and qualification criteria, inspection rules and marking, coating,
packaging, transportation and storage requirements of seamless aluminum
alloy gas cylinders (hereinafter referred to as aluminum cylinders).
This standard applies to the design and manufacture of aluminum cylinders
which have a nominal working pressure of not more than 30 MPa, the nominal
volume of not more than 50 L, the use temperature is -40 °C ~ 60 °C, AND can
be re-filled with permanent gas or liquefied gas.
2 Normative references
The following documents are essential to the application of this document. For
the dated documents, only the versions with the dates indicated are applicable
to this document; for the undated documents, only the latest version (including
all the amendments) are applicable to this Standard.
GB/T 191 Packaging – Pictorial marking for handling of goods
GB/T 192 General purpose metric screw threads – Basic profile
GB/T 196 General purpose metric screw threads – Basic dimensions
GB/T 197 General purpose metric screw threads – Tolerances
GB/T 228.1-2010 Metallic materials - Tensile testing - Part 1.Method of test
at room temperature
GB/T 230.1 Metallic materials - Rockwell hardness test - Part 1.Test
method (scales A, B, C, D, E, F, G, H, K, N, T)
GB/T 231.1 Metallic materials - Brinell hardness test - Part 1.Test method
GB/T 232 Metallic materials – Bend test
GB/T 3191 Extrusion rods and bars of aluminum and aluminum alloy
GB/T 3246.1 Inspection method for structure of wrought aluminum and
aluminum alloy products – Part 1.Inspection method for microstructure
GB/T 3246.2 Inspection method for structure of wrought aluminum and
aluminum alloy products – Part 2.Inspection method for macrostructure
GB/T 3880.1 ~ 3880.3 Wrought aluminum and aluminum alloy plates,
sheets and strips for general engineering
3.2 symbols
The following symbols apply to this document.
A. elongation at fracture, %;
C. Thickness from bottom grounding point to the inner wall, mm;
d. Circumferential tear length of rupture opening, mm;
D0.Nominal outer diameter of cylinder, mm;
Df. Indenter diameter of bending test, mm;
H. External height of spherical part (cylinder shoulder and bottom), mm;
L. Length of cylinder part, mm;
n. The ratio of the indenter diameter to the average thickness of sample;
ph. Pressure of hydraulic test, MPa;
pb. Pressure of hydraulic blasting test, MPa;
r. Inner bottom corner radius, mm;
r1.Inner bottom radius, mm;
R. Indenter cutting edge radius of flattening test, mm;
Rm. Measured tensile strength, MPa;
Rp0.2.Specified non-proportional extension strength, MPa;
S. Designed wall thickness of cylinder, mm;
Sa0.Measured average wall thickness of cylinder, mm;
S1.Cylinder bottom center wall thickness, mm;
T. Indenter spacing of flattening test, mm.
4 Type and parameters
4.1 Type
The typical structure of aluminum cylinders shall generally comply with the
type as shown in Figure 1.
5.1.5 The cylinder material must have the product quality certificate from the
material manufacturing unit, AND it can only be used after passing the
re-testing by the aluminum cylinder manufacturing unit.
5.1.6 The chemical composition shall be re-tested in accordance with the
material furnace number. The Pb and Bi contents can be confirmed in
accordance with the data of the product quality certificate.
5.1.7 The casting ingot shall be subjected to ultrasonic test in accordance with
Phi2 mm equivalent flat bottom hole, AND the inspection method shall comply
with the provisions of GB/T 6519.
5.2 Design
5.2.1 Wall thickness design
5.2.1.1 In the wall thickness calculation for cylinder body design, it shall use
the specified non-proportional extension strength guaranteed value after
material heat treatment, AND such value shall not exceed 85% of the tensile
strength guaranteed value.
5.2.1.2 It shall be based on pressure of the hydraulic pressure test, AND such
pressure is 1.5 times the nominal working pressure.
5.2.1.3 The design wall thickness of the cylinder shall not be less than the
calculated values of the formula (1) and formula (2), AND shall not be less than
1.5 mm.
5.2.2 End design
5.2.2.1 The thickness and shape of the bottom and shoulders shall comply with
the requirements of hydraulic rupture tests and fatigue tests.
5.2.2.2 In order to make the stress distribution evenly, the wall thickness from
the cylinder body to the shoulder and from the cylinder body to the bottom shall
be gradually increased, AND the typical structure of the shoulder and the
bottom is as shown in Figure 2.
5.2.2.3 The thickness of any part of the bottom shall not be less than the
design wall thickness of the cylinder.
5.2.2.4 The inner bottom radius (r1) shall not be more than 1.2 times the inner
diameter of the cylinder, AND the inner bottom corner radius (r) shall not be
less than 10% of the inner diameter of the cylinder.
6 Test methods and qualification criteria
6.1 Wall thickness
It shall use the ultrasonic thickness gauge OR special measurement tools for
testing.
Qualification criteria. the wall thickness of the cylinder at any point shall not be
less than the d...
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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 191Graphical symbols marking for handling and storage of packages
- GB/T 197General purpose metric screw threads -- Tolerances
- GB/T 228.1-2010Metallic Materials — Tensile Testing — Part 1: Method of Test at Room Temperature
- GB/T 230.1Metallic materials - Rockwell hardness test - Part 1: Test method
- GB/T 231.1Metallic materials - Brinell hardness test - Part 1: Test method
- GB/T 232Metallic materials - Bend testing method
GB/T 192 · GB/T 196
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