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GB/T 11640-2021Seamless aluminum alloy gas cylinders (English PDF)

铝合金无缝气瓶

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Issued by

State Administration for Market Regulation; Standardization Administration of China

Level / Type

National · Recommended

Issue date

April 30, 2021

Implementation date

November 1, 2021

Scope

GB/T 11640-2021 is the English-translated version of 铝合金无缝气瓶.

GB/T 11640-2021 — This standard specifies the type and parameters, technical requirements, test methods and qualification criteria, inspection rules and marking, coating, packaging, transportation and storage requirements of seamless aluminum alloy gas cylinders (hereinafter referred to as aluminum cylinders). This standard applies to the design and manufacture of aluminum cylinders which have a nominal working pressure of not more than 30 MPa, the nominal volume of not more than 50 L, the use temperature is -40 °C ~ 60 °C, AND can be re-filled with permanent gas or liquefied gas.

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Document preview — GB/T 11640-2021

National Standard of the People's Republic of China

ICS
23.020.30
Classification
J74

Issued by: State Administration for Market Regulation; Standardization Administration of China

Contents

  • Foreword...3
  • 1 Scope...5
  • 2 Normative references...5
  • 3 Terms and definitions, symbols...6
  • 4 Type and parameters...7
  • 5 Technical requirements...9
  • 6 Test methods and qualification criteria...13
  • 7 Inspection rules...16
  • 8 Marking, coating, packaging, transportation and storage...19
  • 9 Product certificate and batch inspection quality certificate...20
  • Appendix A (Normative) Corrosion test...22
  • Appendix B (Normative) Anti-constant load crack test...31
  • Appendix C (Informative) Gases preferable to be filled in aluminum cylinder37

Foreword

All technical contents of this part of GB 21551 are mandatory.

This standard was drafted in accordance with the rules given in GB/T 1.1-2009

"Directives for standardization – Part 1.Rules for the structure and drafting of

standards".

This standard replaces GB/T 11640-2001 "Seamless aluminum alloy gas

cylinders".

As compared with GB/T 11640-2001, the main changes of this standard are as

follows.

- In the provisions on the scope, DELETE the lower limit of nominal working

pressure and the lower limit of nominal capacity (SEE Chapter 1 of 2001

version);

- In the technical requirements, DELETE the 6351 aluminum alloy material

(SEE 5.1.1 of 2001 version);

- ADD the requirements for lead and bismuth elements in aluminum alloys

(SEE 5.1.1 and 5.1.6);

- MODIFY the requirement for the inner bottom radius (SEE 5.2.2.4);

- MODIFY the requirements for the collar design (SEE 5.2.5);

- MODIFY the requirements for the measured burst pressure (SEE 6.12);

- ADD Appendix B (normative) Anti-constant load crack test (SEE 5.1.2);

- ADD Appendix D (informative) Calculation method of thread shear stress

safety factor (SEE 5.2.3);

- ADD Appendix F (informative) Description and determination of aluminum

cylinder manufacture defects (SEE 6.2);

- ADD Appendix G (normative) Flattening test method (SEE 6.9).

This standard was proposed by the National Gas Cylinder Standardization

Technical Committee (SAC/TC 31).

The drafting organizations of this standard. Shenyang Gas Cylinder Safety

Technology Co., Ltd., Heilongjiang Huaan Machinery Co., Ltd., Shanghai High

Pressure Containers Co., Ltd.

1 Scope

This standard specifies the type and parameters, technical requirements, test

methods and qualification criteria, inspection rules and marking, coating,

packaging, transportation and storage requirements of seamless aluminum

alloy gas cylinders (hereinafter referred to as aluminum cylinders).

This standard applies to the design and manufacture of aluminum cylinders

which have a nominal working pressure of not more than 30 MPa, the nominal

volume of not more than 50 L, the use temperature is -40 °C ~ 60 °C, AND can

be re-filled with permanent gas or liquefied gas.

2 Normative references

The following documents are essential to the application of this document. For

the dated documents, only the versions with the dates indicated are applicable

to this document; for the undated documents, only the latest version (including

all the amendments) are applicable to this Standard.

GB/T 191 Packaging – Pictorial marking for handling of goods

GB/T 192 General purpose metric screw threads – Basic profile

GB/T 196 General purpose metric screw threads – Basic dimensions

GB/T 197 General purpose metric screw threads – Tolerances

GB/T 228.1-2010 Metallic materials - Tensile testing - Part 1.Method of test

at room temperature

GB/T 230.1 Metallic materials - Rockwell hardness test - Part 1.Test

method (scales A, B, C, D, E, F, G, H, K, N, T)

GB/T 231.1 Metallic materials - Brinell hardness test - Part 1.Test method

GB/T 232 Metallic materials – Bend test

GB/T 3191 Extrusion rods and bars of aluminum and aluminum alloy

GB/T 3246.1 Inspection method for structure of wrought aluminum and

aluminum alloy products – Part 1.Inspection method for microstructure

GB/T 3246.2 Inspection method for structure of wrought aluminum and

aluminum alloy products – Part 2.Inspection method for macrostructure

GB/T 3880.1 ~ 3880.3 Wrought aluminum and aluminum alloy plates,

sheets and strips for general engineering

3.2 symbols

The following symbols apply to this document.

A. elongation at fracture, %;

C. Thickness from bottom grounding point to the inner wall, mm;

d. Circumferential tear length of rupture opening, mm;

D0.Nominal outer diameter of cylinder, mm;

Df. Indenter diameter of bending test, mm;

H. External height of spherical part (cylinder shoulder and bottom), mm;

L. Length of cylinder part, mm;

n. The ratio of the indenter diameter to the average thickness of sample;

ph. Pressure of hydraulic test, MPa;

pb. Pressure of hydraulic blasting test, MPa;

r. Inner bottom corner radius, mm;

r1.Inner bottom radius, mm;

R. Indenter cutting edge radius of flattening test, mm;

Rm. Measured tensile strength, MPa;

Rp0.2.Specified non-proportional extension strength, MPa;

S. Designed wall thickness of cylinder, mm;

Sa0.Measured average wall thickness of cylinder, mm;

S1.Cylinder bottom center wall thickness, mm;

T. Indenter spacing of flattening test, mm.

4 Type and parameters

4.1 Type

The typical structure of aluminum cylinders shall generally comply with the

type as shown in Figure 1.

5.1.5 The cylinder material must have the product quality certificate from the

material manufacturing unit, AND it can only be used after passing the

re-testing by the aluminum cylinder manufacturing unit.

5.1.6 The chemical composition shall be re-tested in accordance with the

material furnace number. The Pb and Bi contents can be confirmed in

accordance with the data of the product quality certificate.

5.1.7 The casting ingot shall be subjected to ultrasonic test in accordance with

Phi2 mm equivalent flat bottom hole, AND the inspection method shall comply

with the provisions of GB/T 6519.

5.2 Design

5.2.1 Wall thickness design
5.2.1.1 In the wall thickness calculation for cylinder body design, it shall use

the specified non-proportional extension strength guaranteed value after

material heat treatment, AND such value shall not exceed 85% of the tensile

strength guaranteed value.

5.2.1.2 It shall be based on pressure of the hydraulic pressure test, AND such

pressure is 1.5 times the nominal working pressure.

5.2.1.3 The design wall thickness of the cylinder shall not be less than the

calculated values of the formula (1) and formula (2), AND shall not be less than

1.5 mm.

5.2.2 End design
5.2.2.1 The thickness and shape of the bottom and shoulders shall comply with

the requirements of hydraulic rupture tests and fatigue tests.

5.2.2.2 In order to make the stress distribution evenly, the wall thickness from

the cylinder body to the shoulder and from the cylinder body to the bottom shall

be gradually increased, AND the typical structure of the shoulder and the

bottom is as shown in Figure 2.

5.2.2.3 The thickness of any part of the bottom shall not be less than the

design wall thickness of the cylinder.

5.2.2.4 The inner bottom radius (r1) shall not be more than 1.2 times the inner

diameter of the cylinder, AND the inner bottom corner radius (r) shall not be

less than 10% of the inner diameter of the cylinder.

6 Test methods and qualification criteria

6.1 Wall thickness

It shall use the ultrasonic thickness gauge OR special measurement tools for

testing.

Qualification criteria. the wall thickness of the cylinder at any point shall not be

less than the d...

......

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

Referenced standards

Normative references

GB/T 192 · GB/T 196

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