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GB/T 19233-2020Measurement methods of fuel consumption for light-duty vehicles (English PDF)

轻型汽车燃料消耗量试验方法

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

June 2, 2020

Implementation date

January 1, 2021

Scope

GB/T 19233-2020 is the English-translated version of 轻型汽车燃料消耗量试验方法.

GB/T 19233-2020 sets the measurement methods of fuel consumption for light-duty vehicles.

It gives the terms and definitions, the general requirements, the test conditions, the measurement of the CO2, CO and HC emissions, the calculation of fuel consumption by the carbon balance method, the production conformity, the extension of approval and the test family.

It applies to the determination of the fuel consumption of light-duty vehicles and to the checking of production conformity. Vehicle makers, test laboratories and type approval authorities use it.

Issued on 2 June 2020, it has applied since 1 January 2021, replacing GB/T 19233-2008.

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Document preview — GB/T 19233-2020

National Standard of the People's Republic of China

ICS
43.020
Classification
T 40
Replacing
GB/T 19233-2008

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword3
  • 1 Scope6
  • 2 Normative References6
  • 3 Terms and Definitions6
  • 4 General Requirements7
  • 5 Test Conditions7
  • 6 Measurement of CO2, CO and HC Emissions9
  • 7 Calculation of Fuel Consumption10
  • 8 Production Conformity13
  • 9 Approval Extension18
  • 10 Test Lineage19
  • Appendix A (informative) Measurement Method of Fuel Consumption in Low-temperature Environment21
  • Appendix B (informative) Measurement Method of Fuel Consumption when Air-conditioning is Turned on25
  • Appendix C (informative) Measurement Method of Fuel Consumption in High-altitude Environment30
  • Appendix D (informative) Fuel Consumption Calculation Formulas of Vehicles of Other Fuel Types33
  • Appendix E (normative) Type Test Result Report37
  • Bibliography42

1 Scope

This Standard stipulates the test and calculation method that uses the carbon balance method to calculate fuel consumption, and the inspection and determination method of production conformity through the determination of automobile carbon dioxide (CO2), carbon monoxide (CO) and hydrocarbon (HC) emissions.

This Standard is applicable to Type-N1 vehicles, whose maximum design speed is greater than, or equals to 50 km/h, and Type-M1 and Type-M2 vehicles whose maximum design total mass does not exceed 3,500 kg, powered by ignition engine or compression ignition engine; Type-M1 vehicles whose maximum design total mass exceeds 3,500 kg may take this as a reference.

This Standard is applicable to vehicles that can burn gasoline or diesel, but not applicable to hybrid electric vehicles. Vehicles of other fuel types may take this as a reference.

2 Normative References

The following documents are indispensable to the application of this document. In terms of references with a specified date, only versions with a specified date are applicable to this document. In terms of references without a specified date, the latest version (including all the modifications) is applicable to this document.

GB/T 1884 Crude Petroleum and Liquid Petroleum Products - Laboratory Determination of Density - Hydrometer Method

GB/T 15089-2001 Classification of Power-driven Vehicles and Trailers

GB 18352.6-2016 Limits and Measurement Methods for Emissions from Light-duty Vehicles (CHINA 6)

GB/T 38146.1-2019 China Automotive Test Cycle - Part 1: Light-duty Vehicles

3 Terms and Definitions

What is defined in GB/T 15089-2001, GB 18352.6-2016, GB/T 38146.1-2019, and the following terms and definitions are applicable to this document.

4 General Requirements

4.1 Before conducting the type test on fuel consumption, the vehicle manufacturer or its authorized agent shall declare the comprehensive fuel consumption value of the model being tested.

4.4 The test result of CO2, CO and HC emissions shall be expressed in (g/km). The value of CO2 shall be rounded off to two decimal places.

4.5 In accordance with the calculation method of Chapter 7, use the measured CO2, CO and HC emissions, adopt the carbon balance method to calculate fuel consumption.

The calculation result shall be expressed in (L/100 km) and rounded off to two decimal places.

4.6 The vehicle manufacturer or its authorized agent may take Appendix A, Appendix B and Appendix C as a reference as needed to measure the fuel consumption of vehicles in low-temperature environment, high-altitude environment and when the air-conditioning is on.

5 Test Conditions

5.1 Environmental Requirements and Parameters

The laboratory environment shall comply with the requirements of C.1.2.2 in GB 18352.6-2016.

5.2 Test Vehicles

5.2.1 All components of the test vehicle shall satisfy the requirements for mass production. If the test vehicle differs from the mass production status, then, detailed instructions are required.

5.2.5 The other settings of the test vehicle shall comply with the requirements of C.1.2.4.2 ~ C.1.2.4.5 and C.1.2.4.7 in GB 18352.6-2016.

5.3 Test Fuel

5.3.1 The type test shall comply with the lowest reference mark recommended by the vehicle manufacturer. Reference fuel that meets the requirements of Appendix K in GB 18352.6-2016 shall be used; no additional oxygenate is allowed in the fuel.

5.3.2 When performing the calculation described in 4.5, the value of fuel parameters is as follows. […]

5.4 Test Equipment

The technical characteristics of test equipment shall comply with the stipulations of Appendix CD in GB 18352.6-2016.

Note: In the relevant quoted clauses of GB 18352.6-2016, the "environmental protection authority" refers to the "automotive fuel consumption authority"; "CO2 emission" refers to "fuel consumption" in this Standard.

6 Measurement of CO2, CO and HC Emissions

6.1 Test Cycle

As described in Appendix CA in GB 18352.6-2016, test cycle includes four parts. low-speed section (Low), medium-speed section (Medium), high-speed section (High) and extra high-speed section (Extra High); or, as described in Appendix A of GB/T 38146.1-2019, includes three parts.

6.2 Road Load Measurement and Dynamometer Setting

In accordance with Appendix CC in GB 18352.6-2016, conduct road load measurement and dynamometer setting.

6.3 Pre-test cycle, Pretreatment and Extraction

In accordance with the stipulations of C.1.2.5 ~ C.1.2.7 in GB 18352.6-2016, conduct pre-test cycle, pretreatment and extraction of test vehicle.

6.4 Test Procedures

6.4.1 General requirements

In accordance with the stipulations of C.1.2.8 ~ C.1.2.14 in GB 18352.6-2016, conduct the test.

6.4.2 Application of transmission

6.5 Emission Calculation

In accordance with the stipulations of Appendix CE in GB 18352.6-2016, calculate CO2, CO and HC emissions.

7 Calculation of Fuel Consumption

7.1 Use the HC, CO and CO2 emissions obtained through the method in Chapter 6 to respectively calculate each speed section and comprehensive fuel consumption.

7.2 Use Formula (1) and Formula (2) to calculate fuel consumption, expressed in (L/100 km).

7.3 Other than gasoline and diesel-powered vehicles, vehicles of other fuel types may take Appendix D as a reference to calculate the fuel consumption.

7.4 Correction of the calculated value of fuel consumption in non-type test or non-conformity test without the usage of reference fuel.

7.5 Type approval value shall be determined in accordance with the following methods.

7.6 The format of the type test result report is shown in Appendix E.

8 Production Conformity

8.1 Production Conformity Test and Requirements

8.1.1 General requirements

8.1.1.1 As a general rule, the content and type approval value in the test result report in Appendix E shall be used as the basis to review the production conformity guarantee measures of vehicles in terms of fuel consumption.

8.1.2 Production conformity test

8.1.2.1 The reference fuel mark number used in the production conformity test shall be the same as that in the type test.

8.1.2.2 Randomly take 3 vehicles from a batch of products, in accordance with the stipulations of Chapter 4 ~ Chapter 6, conduct the test.

8.1.3 Run-in

8.1.3.1 The test may be conducted on vehicles without any driving mileage.

8.1.3.2 At the request of the vehicle manufacturer, the test may be performed on vehicles that have travelled less than 15,000 km. under this circumstance, the running-in procedure shall be performed by the vehicle manufacturer, but no adjustments can be made to these vehicles.

8.2 Production Conformity Inspection when Vehicle Manufacturer's Statistical Data is Satisfying

8.2.1 When the minimum number of sample vehicles is 3, the stipulations of the sampling procedure are as follows. when 40% of a batch of products have production defects, the probability of passing the test is 0.95 (manufacturer's risk = 5%); when 65% of a batch of products have production defects, the probability of being accepted is 0.1 (customer's risk = 10%).

8.3 Production Conformity Inspection when Vehicle Manufacturer's Statistical Data is Dissatisfying or Unavailable

8.3.1 When the minimum number of sample vehicles is 3, the stipulations of the sampling procedure are as follows. when 40% of a batch of products have production defects, the probability of passing the test is 0.95 (manufacturer's risk = 5%); when 65% of a batch of products have production defects, the probability of being accepted is 0.1 (customer's risk = 10%).

8.3.5 Formula (12) and Formula (13) may be used to calculate the test statistical value.

9 Approval Extension

If only the following items are different in the vehicle characteristics in Appendix E, as long as the fuel consumption measured and calculated by the inspection institution exceeds the original vehicle type approval value by no more than 4%, the approval of fuel consumption of the vehicle may be extended to vehicles of the same type, and also, other vehicles of other types. […]

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 42 pages — is available in the English PDF.

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Editions of GB/T 19233

EditionTitleRevisionStatus
GB/T 19233-2020Measurement methods of fuel consumption for light-duty vehiclescurrent editionCurrent
GB/T 19233-2008Measurement methods of fuel consumption for light-duty vehiclesprevious editionSuperseded

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