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YY/T 0640-2016Non-active surgical implants - General requirements (English PDF)

无源外科植入物 通用要求

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Issued by

SFDA

Level / Type

Industry · Recommended

Issue date

July 29, 2016

Implementation date

June 1, 2017

Scope

YY/T 0640-2016 is the English-translated version of 无源外科植入物 通用要求.

This standard specifies general requirements for non-active surgical implants, hereafter referred to as implants. It is not applicable to dental implants, dental restorative materials, trans-endodontic and trans-radicular implants, intra-ocular lenses and implants utilizing viable animal tissue. With regard to safety, it specifies requirements for intended performance, design attributes, materials, design evaluation, manufacture, sterilization, packaging and information supplied by the manufacturer. Identical adoption of ISO 14630:2012.

Document preview — YY/T 0640-2016

National Standard of the People's Republic of China

ICS
11.040.40
Classification
C 45
Replacing
YY/T 0640-2008

Issued by: State Food and Drug Administration

Contents

  • Foreword3
  • Introduction6
  • 1 Scope7
  • 2 Normative references7
  • 3 Terms and definitions8
  • 4 Intended performance10
  • 5 Design attributes10
  • 6 Materials12
  • 7 Design evaluation13
  • 8 Manufacture15
  • 9 Sterilization15
  • 10 Packaging16
  • 11 Information supplied by the manufacturer17
  • Bibliography23

Foreword

This Standard was drafted in accordance with the rules given in GB/T 1.1-2009.

This Standard replaces YY/T 0640-2008 Non-active surgical implants - General requirements. Compared with YY/T 0640-2008, the main differences in this Standard are as follows:

apply to the implants from active animal tissues;

added the terms and definitions for “magnetic resonance environment” (see 3.4) and “magnetic resonance imaging” (see 3.5);

added some requirements for design attributes [see Clause 5 f], s), t), u), v)];

made more detailed provisions on “pre-clinical evaluation” (see 7.2) and “post-market surveillance” (see 7.4);

made more detailed provisions on “instructions for use” [see 11.3 a], t), u)];

of basic principles outlined in ISO/TR 14283”.

This Standard uses translation method to identically adopt ISO 14630:2012 Non-active surgical implants -- General requirements.

The Chinese documents which have consistency with the international normative reference in this Standard are as follows:

- YY 0970-2013, Sterilization of single-use medical devices incorporating materials of animal origin - Validation and routine control of sterilization by liquid sterilants (ISO 14160:1998, IDT)

- YY/T 0802-2010, Sterilization of medical devices - Information to be provided by the manufacturer for the processing of resterilizable medical devices (ISO 17664:2004, IDT) Attention is drawn to the possibility that some of the elements of this Standard may be the subject of patent rights. The issuing authority shall not be held responsible for identifying any or all such patent rights.

This Standard was proposed by State Food and Drug Administration.

This Standard shall be under the jurisdiction of National Technical Committee on Surgical Implants and Orthopedic Instruments of Standardization Administration of China (SAC/TC 110).

The drafting organizations of this Standard: Tianjin Medical Device Quality Supervision and Inspection Center, State Food and Drug Administration Medical Device Technical Review Center.

Main drafters of this Standard: Ma Chunbao, Li Jia, Li Libin, Qi Baofen, Liu Bin, Min Yue, Sun Jiayi.

Version of standard substituted by this Standard is:

Introduction

This Standard provides a method of addressing the fundamental principles outlined in ISO/TR 14283 as they apply to non-active surgical implants. It also provides a method for demonstrating compliance with the relevant essential requirements as outlined in the general terms in Annex 1 of the European Council Directive 93/42/EEC of 14 June 1993 concerning medical devices as they apply to non-active surgical implants, hereafter referred to as implants. It might also help manufacturers comply with the requirements of other regulatory bodies.

There are three levels of standards dealing with non-active surgical implants and related instrumentation. For the implants themselves, they are as follows, with level 1 being the highest.

- Level 1: General requirements for non-active surgical implants.

- Level 3: Specific requirements for types of non-active surgical implants.

Level 1 standards, such as this Standard and Reference [4], contain requirements that apply to all non-active surgical implants. They also anticipate that there are additional requirements in the level 2 and level 3 standards.

Level 2 standards (see References [5], [6], [7], [8] and [9]) apply to a more restricted set or family of non-active surgical implants, such as those designed for use in neurosurgery, cardiovascular surgery, or joint replacement.

Level 3 standards (see References [10], [11], [12] and [13]) apply to specific types of implants within a family of non-active surgical implants, such as hip joints or arterial stents.

To address all requirements for a specific implant, it is advisable that the standard of the lowest available level be consulted first.

or national standards or regulatory bodies can prescribe other requirements.

1 Scope

This Standard specifies general requirements for non-active surgical implants, hereafter referred to as implants. This Standard is not applicable to dental implants, dental restorative materials, trans-endodontic and trans-radicular implants, intra-ocular lenses and implants utilizing viable animal tissue.

With regard to safety, this Standard specifies requirements for intended performance, design attributes, materials, design evaluation, manufacture, sterilization, packaging and information supplied by the manufacturer, and tests to demonstrate compliance with these requirements.

Additional tests are given or referred to in level 2 and level 3 standards.

NOTE: This Standard does not require that the manufacturer have a quality management system in place. However, the application of a quality management system, such as that described in ISO 13485, might be appropriate to help ensure that the implant achieves its intended performance.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

ISO 14160, Sterilization of health care products - Liquid chemical sterilizing agents for single-use medical devices utilizing animal tissues and their derivatives - Requirements for characterization, development, validation and routine control of a sterilization process for medical devices ISO 14937, Sterilization of health care products - General requirements for characterization of a sterilizing agent and the development, validation and routine control of a sterilization process for medical devices ISO 14971, Medical devices - Application of risk management to medical devices ISO 17664, Sterilization of medical devices - Information to be provided by the manufacturer for the processing of resterilizable medical devices ISO 17665-1, Sterilization of health care products - Moist heat - Part 1: Requirements for the development, validation and routine control of a sterilization process for medical devices ISO 22442-1, Medical devices utilizing animal tissues and their derivatives - Part 1: Application of risk management ISO 22442-2, Medical devices utilizing animal tissues and their derivatives - Part 2: Controls on sourcing, collection and handling ISO 22442-3, Medical devices utilizing animal tissues and their derivatives - Part 3: Validation of the elimination and/or inactivation of viruses and transmissible spongiform encephalopathy (TSE) agents

3 Terms and definitions

3.1 coating

3.2 implantable state

condition of an implant prepared for implantation into a human subject

3.3 leakage

unintended movement of fluid, including body fluids, into or out of an implant Note: An unintended diffusion phenomenon is an example of leakage for the purposes of this Standard.

3.5 magnetic resonance imaging; MRI

imaging technique that uses static and time varying magnetic fields to provide images of tissue by the magnetic resonance of nuclei

3.6 non-active surgical implant; implant

3.7 safety

3.8 surgical implant

device that is intended to be totally introduced into the human body, or to replace an epithelial surface or the surface of the eye, by means of surgical intervention and that is intended to remain in place after the procedure, or any medical device that is intended to be partially introduced into the human body by means of surgical intervention and that is intended to remain in place after the procedure for at least 30 days

4 Intended performance

The intended performance of an implant shall be described and documented by addressing the following, with particular regard to safety:

NOTE: To describe the intended performance, it is advisable that particular account be taken published standards, published clinical and scientific literature, and validated test results.

5 Design attributes

The design attributes to meet the intended performance shall take into account at least the following: a) materials and their biocompatibility (see Clause 6); b) physical, mechanical and chemical properties of materials, including endurance properties and ageing (see Clauses 6 and 7); products on the implant and the body (see Clauses 6 and 7); degradation products and leachables on the implant and the body (see Clauses 6 and 7); f) safety, with respect to viruses and other transmissible agents (unclassified pathogenic entities, prions and similar entities), of animal tissues or derivatives of animal tissue utilized in the implant or during its manufacture (see Clause 6); material characteristics and performance (see Clauses 6, 7, 8 and 9); between its constituent materials and between its constituent materials and other materials and substances (see Clauses 6 and 7); i) interconnections and their effects on the intended performance (see Clause 7); NOTE: It is advisable that the shape, dimensions and tolerances of the interconnections, as well as the potential wear, degradation, corrosion and electrolytic effects, be taken into account. to fixation and connection, and surface conditions (see Clause 7); k) shape and dimensions, including their possible effects on tissues and body fluids (see Clause 7); l) biocompatibility of the implant in its implantable state (see Clauses 6 m) physical and chemical effects of the body and external environment n) effects of radiation, electromagnetic and magnetic fields on the implant and its function, and any consequential effects on the body (see Clauses 6 and 7); NOTE: Particular attention is drawn to the fields used for magnetic resonance imaging (MRI) in respect of patient safety. […]

6 Materials

Implant materials shall be selected with regard to the properties required for the intended purpose, also taking into account the effects of manufacture, handling, sterilization and storage, as well as any treatment (chemical, electro-chemical, thermal, mechanical, etc.) applied to the surface or a part of the surface of the implant material in order to modify its properties. Possible reactions of implant materials with human tissues and body fluids, other materials, other implants, substances and gases shall be considered. Possible effects of radiation and of magnetic and electromagnetic fields on the material shall also be considered. When a medicinal product is an integral part of an implant, the medicinal product shall be assessed according to pharmaceutical principles. The performance of the medicinal product used in combination with the implant shall not be affected by the implant and/or vice versa. incorporated as an integral part of an implant, appropriate methods might be specified in national regulations. Materials, including biological materials, used for implants and coatings shall be compatible to an acceptable degree with the biological tissues, cells and body fluids with which they are in contact in their implantable state. The compatibility of possible wear and degradation products shall also be acceptable. The biological acceptability in the particular application shall be demonstrated either: b) by selection from the materials found suitable by proven clinical use in similar applications. NOTE 2: Some of the level 2 standards include lists of materials which have been found acceptable in certain applications. […]

7 Design evaluation

7.2 Pre-clinical evaluation

Implants shall undergo pre-clinical evaluation based on a) the relevant scientific literature relating to the safety, performance, design characteristics, and intended use of the implant, b) analysis of available predictive and outcome data from sources such as national and other registries, and c) analysis of data obtained from testing, including bench-testing and, when available, data from validated techniques for evaluating implant safety and intended performance.

The extent of pre-clinical evaluation shall take account of existing data in relation to similar implants or design features.

Pre-clinical testing of implants should simulate conditions of intended use. Test methods and related limits for specific types of implants shall be defined and justified by the manufacturer and shall include, as appropriate, in vitro handling tests to verify the intended interaction between the implant and the instrumentation and, if applicable, between interconnecting implants.

In instances when implantation and, where appropriate, removal cannot be evaluated by direct comparison with existing devices, cadaveric evaluation should be performed where possible.

If static and/or dynamic loading tests are relevant for the evaluation of the implant, either accepted test standards, when available, or customized test models taking into account the characteristics of the implant shall be applied. Because of the wide variance of implants and their features, testing standards might not exist or may be modified as needed.

Where appropriate, biophysical or modelling research may be used to demonstrate that the intended performance of the implant is achieved.

Tests should take into account anticipated loading and/or environmental conditions. Where appropriate, test specimens should represent as closely as possible the implants to be implanted.

Test methods and limits for particular implants can be described in related standards, such as those listed in the bibliography.

8 Manufacture

Implants shall be manufactured in such a way that the specified design attributes are achieved.

NOTE: Manufacturing requirements for certain product types are included in other standards.

9 Sterilization

9.1 General

The manufacturer shall demonstrate that the effects of the method(s) used for sterilization or, when applicable, re-sterilization of the implant do not impair its safety or performance.

9.3 Sterilization by the user

9.3.1 Products supplied non-sterile

For implants that are supplied non-sterile, the manufacturer shall specify at least one appropriate method of sterilization with its appropriate cycle parameters, such that safety and performance characteristics of the implant are not adversely affected. If multiple sterilization cycles are not allowed, this shall be stated in the information provided by the manufacturer (see Clause 11).

Remaining clauses in the full document

  • 9.4 Sterilization residuals
  • 10 Packaging
  • 10.1 Protection from damage in storage and transport
  • 10.2 Maintenance of sterility in transit
  • 11 Information supplied by the manufacturer
  • 11.1 General
  • 11.2 Labelling
  • 11.4 Restrictions on combinations
  • 11.5 Marking on implants
  • 11.6 Marking for special purposes
  • Bibliography

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 24 pages — is available in the English PDF.

Referenced standards

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