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GB/T 16507.1-2022Water-tube boilers - Part 1: General requirements (English PDF)

水管锅炉 第1部分:总则

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Issued by

State Administration for Market Regulation; Standardization Administration of China

Level / Type

National · Recommended

Issue date

March 9, 2022

Implementation date

October 1, 2022

Scope

GB/T 16507.1-2022 is the English-translated version of 水管锅炉 第1部分:总则.

GB/T 16507.1-2022 is the Chinese national standard on water-tube boilers - part 1: general requirements, in the field of energy and heat transfer engineering. The /T suffix marks it as a recommended standard: it is not compulsory by itself, but it becomes binding as soon as a contract, a tender or a customer specification calls it up - which in practice is how most foreign buyers meet it. It was issued on 9 March 2022 by the State Administration for Market Regulation; Standardization Administration of China, and has been in force since 1 October 2022. Classification: ICS 27.060.30, CCS J98. This page is published from the official record of the standard held by the Chinese standards administration: the identification, the dates, the classification and the issuing body are taken from there. The clause text, the tables and the numeric limits are in the document itself, which is delivered complete in English translation.

Document preview — GB/T 16507.1-2022

National Standard of the People's Republic of China

ICS
27.060.30
Classification
J98

Issued by: State Administration for Market Regulation; Standardization Administration of China

Contents

  • 1 Scope
  • 2 Normative references
  • 3 Introduction...
  • 4 Responsibility...
  • 5 Definition of boiler scope
  • 6 Boiler parameters
  • 6.2 Rated parameters
  • 7 Basic requirements
  • 7.1 Material allowable stress
  • 7.3 Load
  • 7.4 Pressure
  • 8 Design
  • 9 Manufacture, installation and performance test
  • 9.1 Manufacture
  • 10.3 Boiler products

1 Scope

GB/T 16507.1-2022 is the Chinese national standard on water-tube boilers - part 1: general requirements, in the field of energy and heat transfer engineering. The /T suffix marks it as a recommended standard: it is not compulsory by itself, but it becomes binding as soon as a contract, a tender or a customer specification calls it up - which in practice is how most foreign buyers meet it. It was issued on 9 March 2022 by the State Administration for Market Regulation; Standardization Administration of China, and has been in force since 1 October 2022. Classification: ICS 27.060.30, CCS J98. This page is published from the official record of the standard held by the Chinese standards administration: the identification, the dates, the classification and the issuing body are taken from there. The clause text, the tables and the numeric limits are in the document itself, which is delivered complete in English translation.

1.1 This document specifies the general technical requirements for scope definition, boiler parameters, construction specifications, energy saving and environmental protection of water-tube boilers.

1.2 This document applies to the following fixed water-tube boilers:

a) Steam boilers with rated steam pressure greater than or equal to 0.1MPa;

b) Hot water boilers with rated outlet pressure greater than or equal to 0.1MPa and rated thermal power greater than or equal to 0.1MW;

c) Flue-type waste heat boilers with the main purpose of remaining (waste) heat utilization.

1.3 This document does not apply to water-tube boilers in the following ranges:

a) Portable water-tube boilers;

b) Cooling devices to meet the needs of equipment and process flow.

1.4 Refer to this document for fixed water-tube boilers with rated pressure less than 0.1MPa.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

GB/T 753, Steam condition series for utility boilers

GB/T 1921, Parameters for industrial steam boilers

GB/T 2900.48, Electrotechnical terminology of boilers

GB 3095, Ambient air quality standards

GB 3096, Environmental quality standard for noise

GB/T 3166, Parameters for hot water boilers

GB/T 10180, Thermal performance test code for industrial boilers

GB/T 10184, Performance test code for utility boiler

GB/T 10863, Thermal test method for gas pass heat recovery boiler

GB/T 10868, Steam converting valves for power station

GB/T 10869, Control valves for power station

GB/T 11943, Boiler drawings

GB/T 12241, Safety valves - General requirements

5 Definition of boiler scope

5.1 General requirements The scope of the boiler referred to in this document includes the boiler proper, pipelines within the scope of the boiler, safety accessories and instruments, and so on. Refer to the definition in

3.1.2 for the boiler proper. Pipelines, safety accessories and instruments within the scope of the boiler are defined in accordance with the provisions of 5.2~5.3.

5.2 Pipelines within boiler scope The pipelines within the boiler scope include:

a) For power plant boilers, it includes the main water supply pipeline, main steam pipeline, reheat steam pipeline, and branch pipelines within the first valve (excluding valves), as shown in Figure 1; NOTE: The main water supply pipeline refers to the pipeline from the check valve at the outlet of the feedwater pump to the inlet header of the economizer. The main steam pipeline refers to the pipeline from the outlet header of the final superheater to the high-pressure main steam valve of the steam turbine (for boilers operating in the main pipe, to the first valve before the main pipe). Reheat steam cold section pipeline refers to the pipeline from the exhaust check valve of the steam turbine to the inlet header of the reheater. The hot section pipeline of reheat steam refers to the pipeline from the outlet header of the final reheater to

6 Boiler parameters

6.1 Boiler capacity The capacity of the boiler is expressed by rated evaporation (t/h) or maximum continuous evaporation (t/h) or rated thermal power (MW).

6.2 Rated parameters

6.2.1 The rated parameters of the boiler include rated evaporation (t/h) or rated thermal power (MW), rated pressure (gauge pressure) and rated temperature.

6.2.2 The rated parameters at the outlet of the boiler can be selected according to the following criteria:

a) The rated parameters of fixed hot water boilers for industrial or domestic use are in accordance with GB/T 3166;

b) The rated parameters of industrial stationary steam boilers are in accordance with GB/T 1921;

c) The rated parameters of stationary steam boilers for power generation are in accordance with GB/T 753.

6.3 Pressure rating The boiler pressure rating is:

a) Supercritical boiler: p>=22.1mPa;

b) Subcritical boiler: 16.7MPa<=p< 22.1MPa;

c) Ultra-high pressure boiler: 13.7MPa<=p< 16.7MPa;

d) High pressure boiler: 9.8MPa<=p< 13.7MPa;

e) Sub-high pressure boiler: 5.3MPa<=p< 9.8mPa;

f) Medium pressure boiler: 3.8MPa<=p< 5.3MPa.

g) Low-pressure boiler: p< 3.8MPa.

7.1 Material allowable stress

7.1.1 Pressure element material The metal temperature is determined according to the working fluid temperature, ambient temperature or flue gas temperature of the part where the non-pressure element is located, combined with heat transfer conditions.

7.3 Load

7.3.1 When determining the dimensions (including wall thickness) of pressure elements, the loads caused by the following conditions shall be considered.

a) The internal or external pressure it is subjected to, and the static pressure it is subjected to.

b) When the additional stress generated by the following loads on the element causes the average stress increase to exceed 10% of the allowable stress, its influence shall be included: 1) Under the working conditions of operation and hydrostatic test, the self-weight of components (including those caused by component metal, internal storage medium, heat insulation and insulation layer, dust accumulation and slagging, fluidized bed material layer); 2) Loads borne by structural connections or loads caused by supports.

c) The pressure elements are subjected to the following loads. Additional analysis and calculation shall be carried out using the methods specified in the corresponding standards according to the actual situation: 1) The forces and moment loads formed by the integrally arranged connecting piping system or its thermal expansion, as well as the forces and moments formed by the instantaneously changing temperature difference or the difference in thermal expansion coefficient; 2) The periodic loads caused by rapid and frequent changes in pressure and temperature during normal operation and during start-up or shutdown.

7.3.2 When necessary, the following loads shall also be taken into account:

a) Gravity loads of ancillary equipment, pipes, escalators, platforms;

b) Wind load, earthquake load, snow load;

c) Forces connecting pipes and other components;

d) Shock loads, including shock loads caused by sharp pressure fluctuations and reaction forces caused by fluid shocks;

e) Forces during transport or hoisting.

7.4 Pressure

7.4.1 Working pressure The working pressure of the pressure element includes the rated pressure of the boiler, the flow resistance from the pressure element to the boiler outlet at the maximum flow rate and the static pressure of the water column from the pressure element to the boiler outlet.

7.4.2 Calculation pressure The calculation pressure of the pressure element is determined based on the working pressure of the pressure element.

7.5 Thickness The thickness of the pressure element is calculated according to the strength design. An additional amount of thickness is added. If necessary, it shall also comply with the rigidity of the element and the limitation of the manufacturing process on the minimum thickness and the limitation of the thermal stress on the maximum thickness.

8 Design

8.1 Boiler products The design and performance of boiler products shall meet the following requirements:

a) Power plant boilers shall meet the requirements of GB/T 34348;

b) Industrial boilers shall meet the requirements of NB/T 47034;

c) Flue type waste heat boilers shall meet the requirements of GB/T 28056;

d) Oxygen converter waste heat boilers shall meet the requirements of GB/T 28057;

e) Cement kiln waste heat boilers shall meet the requirements of GB/T 30576;

f) Gas-steam combined cycle waste heat boilers shall meet the requirements of GB/T 30577;

g) Alkali recovery boilers shall meet the requirements of GB/T 36514;

h) Small boilers and atmospheric hot water boilers shall meet the requirements of JB/T 7985;

i) Waste incineration boilers shall meet the requirements of JB/T 10249;

j) Biomass briquette fuel boilers shall meet the requirements of NB/T 47062.

8.2 Boiler system Boiler combustion devices are according to the following requirements: - Liquid and gas fuel burners shall meet the requirements of GB/T 36699; - The chain grate shall meet the requirements of JB/T 3271. The reciprocating grate shall meet the requirements of NB/T 47050; - Fluidized bed combustion equipment shall meet the requirements of JB/T 10356.

8.3.5 Air preheater Air preheater according to the following requirements: - The tubular air preheater shall meet the requirements of NB/T 47049; - The rotary air preheater shall meet the requirements of NB/T 47060.

8.3.6 Boiler steel structure The design and calculation of boiler steel structure shall be carried out in accordance with GB/T 22395.

9.1 Manufacture

9.1.1 Boiler pressure parts are manufactured in accordance with the requirements of GB/T 16507.5.

9.1.2 The inspection of boiler pressure parts shall comply with the requirements of GB/T 16507.6.

9.1.3 The boiler steel structure is manufactured in accordance with the requirements of NB/T 47043.

9.1.4 Boiler coating and packaging are in accordance with the requirements of NB/T 47055.

9.2 Installation and operation The installation and operation of the boiler shall comply with the requirements of GB/T 16507.8.

9.3 Performance test The thermal performance test of the boiler is carried out according to the following methods:

10.3 Boiler products

10.3.1 Boiler design and system configuration shall meet the requirements of 8.1.

10.3.2 In addition to meeting the requirements of this document, the boiler design shall also be optimized and reasonably configured. Make the system achieve the best energy- saving effect. Make the energy efficiency indicators of industrial boilers meet the requirements of GB 24500, NB/T 47034 and special product standards. Make the power plant boiler meet the provisions of GB/T 34348 or the requirements of the order contract.

10.3.3 The energy efficiency evaluation and energy utilization efficiency index and classification of industrial boiler systems shall comply with the provisions of NB/T 47035 and NB/T 47061 respectively. The water saving and consumption reduction of the water vapor system of industrial steam boilers shall comply with the provisions of GB/T 29052.

10.3.4 The original nitrogen oxide emission concentration of the boiler shall also meet the specified indicators of the boiler product standard.

10.3.5 The discharge of air pollutants during boiler operation shall meet the following requirements. Otherwise, corresponding dust removal equipment, desulfurization, and denitrification equipment shall be added.

a) For steam boilers of which the output of a single unit is less than or equal to 65t/h, with coal, oil and gas as fuel AND hot water boilers of various capacities, air pollutants such as particulate matter, sulfur dioxide, nitrogen oxides, mercury and its compounds emitted by layer-fired boilers of various capacities and coal thrower furnaces, as well as the blackness of flue gas shall be less than or equal to the limit specified in GB 13271.

b) For coal-fired power generation boilers with a single output greater than 65t/h, except for layer-fired furnaces and coal thrower furnaces, pulverized coal power boilers of various capacities, fuel oil, gas-fired power boilers of which the output of a single unit is greater than 65t/h, boilers for power generation with a single output greater than 65t/h using coal gangue, biomass, oil shale, petroleum coke and other fuels, the emission concentration of air pollutants shall meet the limit value specified in GB 13223.

c) For boilers that use domestic waste as fuel, their emissions shall meet the requirements of GB 18485. Boilers burning other fuels shall meet the emission standards of corresponding products.

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Notes and Explanations

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 27 pages — is available in the English PDF.

Referenced standards

Normative references

GB 3096 · GB/T 3166 · GB/T 12241 · GB 12348 · GB 13223 · GB 13271 · GB 18485 · GB/T 28057 · GB/T 29462

Similar standards

Editions of GB/T 16507.1

EditionTitleRevisionStatus
GB/T 16507.1-2022Water-tube boilers - Part 1: General requirementscurrent editionCurrent
GB/T 16507.1-2013Water-tube Boilers - Part 1: General Requirementprevious editionSuperseded

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