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GB/T 37400.16-2019Heavy machinery general technical specification - Part 16: Hydraulic systems (English PDF)

重型机械通用技术条件 第16部分:液压系统

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

August 30, 2019

Implementation date

March 1, 2020

Scope

GB/T 37400.16-2019 is the English-translated version of 重型机械通用技术条件 第16部分:液压系统.

Part 16 of China's general technical specification for heavy machinery, covering hydraulic systems. It specifies the system design, the hydraulic oil, the assembly of system equipment, the quality of castings, forgings, weldments and fittings, and the welding requirements.

Hydraulics is how force is applied in heavy machinery: a press, a mill screwdown, a mine hoist brake and a continuous caster's mould oscillation all work hydraulically because nothing else delivers that much force in that little space with that much control.

The system is also where such machines fail most often, and almost always for the same two reasons. Contamination accounts for the majority: particles that a system was built with, or that entered through a breather or a seal, wear the pump and jam the valves.

And the fluid itself is a designed component rather than a consumable - its viscosity, its cleanliness and its resistance to oxidation determine what the system can do and for how long.

Found what you need?

Document preview — GB/T 37400.16-2019

National Standard of the People's Republic of China

ICS
25.010
Classification
J 04

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • ForewordI
  • 1 Scope1
  • 2 Normative references1
  • 3 System design2
  • 4 Hydraulic oil6
  • 5 System equipment assembly6
  • 6 Quality of castings, forgings, weldments and fittings11
  • 7 Welding requirements12
  • 8 Electrical wiring13
  • 9 Control13
  • 10 Rinse15
  • 11 Test15
  • 12 Painting15
  • 13 Packaging, transport and storage15
  • Appendix A (Normative) Hydraulic System Assembly Flush Cleanliness Level17

Foreword

GB/T 37400 "General Technical Conditions for Heavy Machinery" is divided into 16 parts.

--- Part 1. Product inspection;

--- Part 2. Flame cutting parts;

---Part 3. Welded parts;

---Part 4. Cast iron parts;

---Part 5. Non-ferrous metal castings;

---Part 6. Steel castings;

---Part 7. Repair welding of steel castings;

---Part 9. Machining parts;

--- Part 10. Assembly;

--- Part 12. Painting;

--- Part 13. Packaging;

---Part 14. Non-destructive testing of steel castings;

---Part 15. Non-destructive testing of forged steel parts;

--- Part 16. Hydraulic system.

This part is the 16th part of GB/T 37400.

This part is drafted in accordance with the rules given in GB/T 1.1-2009.

This part is proposed and managed by the National Technical Committee for Metallurgical Equipment Standardization (SAC/TC409).

1 Scope

This part of GB/T 37400 specifies the system design, hydraulic oil and system of the hydraulic system of heavy machinery (hereinafter referred to as "mechanical equipment").

Quality of equipment assemblies, castings, forgings, weldments and fittings, welding requirements, electrical wiring, control, rinsing, testing, painting, packaging, transportation and

Storage requirements.

This part is applicable to the hydraulic system in which the nominal pressure of mechanical equipment is not more than 40MPa and the hydraulic medium is mineral oil type hydraulic oil.

Note: Heavy machinery mainly includes mechanical equipment such as metallurgy, rolling and heavy forging.

2 Normative references

The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this document. For undated references, the latest edition (including all amendments) applies to this document.

GB/T 150.4 Pressure vessels - Part 4. Manufacture, inspection and acceptance

GB/T 191 packaging storage and transportation icon

GB/T 786.1 Fluid transmission systems and components - Graphical symbols and circuits - Part 1 . Graphics for general purpose and data processing symbol

GB/T 3102 (all parts) Quantity and unit

GB 4053.1 Fixed steel ladders and platforms - Safety requirements - Part 1. Steel ladders

GB 4053.2 Fixed steel ladders and platform safety requirements - Part 2

GB 4053.3 Fixed steel ladders and platforms - Part 3. Industrial protective railings and steel platforms

GB/T 4879 anti-rust packaging

GB 5083 General safety and hygiene design of production equipment

GB/T 7631.2 Classification of lubricants, industrial oils and related products (Class L) Part 2. Group H (hydraulic systems)

GB/T 8163 seamless steel pipe for conveying fluid General technical conditions for GB/T 13384 mechanical and electrical product packaging

GB/T 14039 hydraulic transmission oil solid particle pollution level code

GB/T 17489 Hydraulic particle contamination analysis Extract sample liquid from working system pipeline

GB/T 25133 hydraulic system assembly line flushing

GB/T 37400.3-2019 General technical requirements for heavy machinery - Part 3

Remaining clauses in the full document

  • 3 System design
  • 4 Hydraulic oil
  • 5 System equipment assembly
  • 6 Quality of castings, forgings, weldments and fittings
  • 7 Welding requirements
  • 8 Electrical wiring
  • 9 Control
  • 10 Rinse
  • 11 Test
  • 12 Painting
  • 13 Packaging, transport and storage

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 20 pages — is available in the English PDF.

Referenced standards

Normative references

GB/T 3102 · GB/T 7631.2 · GB/T 25133

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