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GB 30439.4-2013Safety requirements for industrial automation products - Part 4: Safety requirements for control valve (English PDF)

工业自动化产品安全要求 第4部分: 控制阀的安全要求

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Issued by

General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China; Standardization Administration of China

Level / Type

National · Mandatory

Issue date

December 31, 2013

Implementation date

January 1, 2015

Scope

GB 30439.4-2013 is the English-translated version of 工业自动化产品安全要求 第4部分: 控制阀的安全要求.

GB 30439.4-2013 is the Chinese national standard on safety requirements for industrial automation products - part 4: safety requirements for control valve, in the field of testing. It carries no /T suffix, which in the Chinese system means compliance is mandatory: a product or a practice within its scope has to meet it to be lawfully made, sold or carried out in China. It was issued on 31 December 2013 by the General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China; Standardization Administration of China, and has been in force since 1 January 2015. Classification: ICS 19.080, CCS N10. This page is published from the official record of the standard held by the Chinese standards administration: the identification, the dates, the classification and the issuing body are taken from there. The clause text, the tables and the numeric limits are in the document itself, which is delivered complete in English translation.

Document preview — GB 30439.4-2013

National Standard of the People's Republic of China

ICS
19.080
Classification
N10

Issued by: General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China; Standardization Administration of China

Contents

  • 1 Scope
  • 2 Normative references
  • 3 Terms and Definitions
  • 3.2 Parts and Accessories
  • 3.3 Electrical values
  • 3.6 Test
  • 3.7 Security Terminology 3.7.1 (Parts) palpable accessible (ofapart)
  • 3.8 Insulation
  • 3.8.6.1 Pollution Level 1 polutiondegree
  • 3.8.6.2 Pollution Level 2 polutiondegree
  • 3.8.6.3 Pollution Level 3 polutiondegree
  • 4 Test
  • 4.4 Test under single fault conditions
  • 4.4.2 Fault conditions imposed Fault conditions 4.4.2.1 ~
  • 11 Anti-dangerous fluid 34 12 explosion and implosion protection 35
  • 28 Temperature limit and thermal equipment 10

Foreword

All technical content of this part of GB 30439-2013 is mandatory. GB 30439 "Industrial Automation product safety requirements" is divided into 18 sections as follows:

--- Part 1. General;

--- Part 2. pressure/differential pressure transmitter safety requirements;

--- Part 3. Temperature Transmitter safety requirements;

--- Part 4. Safety requirements for the control valve;

--- Part 5. flowmeter safety requirements;

--- Part 6. solenoid valve safety requirements;

--- Part 7. Safety requirements for instrument control;

--- Part 8. Safety requirements for electric actuators;

--- Part 9. Digital display instrument safety requirements;

--- Part 10. recording instrument safety requirements;

--- Part 11. Programmable Controller safety requirements;

--- Part 12. Echo Ranging (TOF) Level Meter safety requirements;

--- Part 13. magnetostrictive level gauge safety requirements;

1 Scope

GB 30439.4-2013 is the Chinese national standard on safety requirements for industrial automation products - part 4: safety requirements for control valve, in the field of testing. It carries no /T suffix, which in the Chinese system means compliance is mandatory: a product or a practice within its scope has to meet it to be lawfully made, sold or carried out in China. It was issued on 31 December 2013 by the General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China; Standardization Administration of China, and has been in force since 1 January 2015. Classification: ICS 19.080, CCS N10. This page is published from the official record of the standard held by the Chinese standards administration: the identification, the dates, the classification and the issuing body are taken from there. The clause text, the tables and the numeric limits are in the document itself, which is delivered complete in English translation.

GB 30439 of the provisions of this part of the industrial process control valve against electric shock, mechanical hazards, flame spread outward from inside the device, over temperature, Effect of fluid and the fluid pressure of the explosion and implosion safety requirements. This section does not include security-related functions of the control valve reliability, performance, or other characteristics, the effectiveness of transport packaging, electromagnetic compatibility (EMC) requirements, reliable function of the explosive environment protection measures, installation, commissioning and maintenance (repair), non-security control valve performance Or other characteristics. This section applies to electric actuator or pneumatic actuator and valve configuration, and the intended use according to the intended locator or electrical converters Composed of a control valve.

2 Normative references

The following documents for the application of this document is essential. For dated references, only the dated version suitable for use herein Member. For undated references, the latest edition (including any amendments) applies to this document. Determination of

GB/T 1633-2000 thermoplastics Vicat softening temperature (VST) of

GB/T 4207-2003 solid insulating materials under moist conditions index tracking of the measuring method and the proof tracking index compared

GB 4208-2008 shell protection (IP code)

GB/T 4213-2008 pneumatic control valve

GB 4793.1-2007 measurement, control and laboratory safety requirements for electrical equipment - Part 1. General requirements

GB/T 5169.16-2008 Fire hazard testing for electric and electronic products - Part 16. Test flames - 50W horizontal and vertical fire Flame test methods

GB/T 5465.2-2008 Graphical symbols for electrical equipment - Part 2. Graphical symbols

GB/T 11021-2007 heat resistance, electrical insulation rating

GB/T 11918-2001 industrial plug and socket couplers - Part 1. General requirements

GB/T 11919-2001 industrial plug and socket coupling - Part 2. With pin and sleeve size interchangeable electrical accessories Requirements

GB/T 12113-2003 touch current and protective conductor current measurement

GB/T 16842-2008 housing for people and equipment protection test with a test

GB/T 16927 (all parts) high-voltage test techniques

3 Terms and Definitions

GB 4793.1-2007 defined and the following terms and definitions apply to this document. For ease of use, repeat the following list The GB 4793.1-2007 certain terms and definitions.

3.1 devices and equipment category Tools tool , Including keys and coins, including an external device to help people to perform some kind of mechanical function and use. [GB 4793.1-2007, the definition 3.1.5]

3.2 Parts and Accessories

3.2.1 Terminal terminal A component of the apparatus (device) connected to the outer conductor provided. [IEV151-01-03, revised edition] [GB 4793.1-2007, the definition 3.2.1]

Note. The terminal can contain one or more contacts, so that the term also includes sockets, connectors and the like.

3.2.2 Functional ground terminal functionalearthterminal To a point directly measuring or control circuit, or directly with a shield portion is electrically connected, but also reservations To be used for any function other than safety purposes purpose a ground terminal. [GB 4793.1-2007, the definition 3.2.2]

Note. The measuring equipment, the terminal is often referred to as measuring ground terminal.

3.2.3 Protective Conductor Terminal protectiveconductorterminal For security purposes and conductive parts of equipment are connected, but also with a predetermined external terminal connected to protective earthing system. [GB 4793.1-2007, the definition 3.2.3]

3.2.4 Housing enclosure Protect the unit against certain external influences and prevent parts from any direct contact with the direction provided. [GB 4793.1-2007, the definition 3.2.4]

3.2.5 Baffle barrier Prevent parts from any direction normal close direct contact provided. [GB 4793.1-2007, the definition 3.2.5]

Note. The housing and bezel provides flame spread protection [see 9.2.1b)].

3.3 Electrical values

3.3.1 Rated (value) rated (value) Usually by the manufacturer for the components, apparatus, or device reaches a given magnitude of working status. [GB 4793.1-2007, the definition 3.3.1]

3.3.2 Rating rating A set of ratings and working conditions. [GB 4793.1-2007, the definition 3.3.2]

3.3.3 Operating voltage workingvoltage When the device is supplied at rated voltage, the insulation can occur any particular maximum RMS AC voltage or DC voltage values.

Note. transients are not considered.

Note. The open circuit conditions and normal operating conditions are to be considered. [GB 4793.1-2007, the definition 3.3.3]

3.4 Protection of extra-low voltage circuit Protective extra-low voltage circuits (PELV circuits) protectiveextra-lowvoltagecircuit (PELVcircuit) Under normal operating conditions and single fault conditions, the voltage does not exceed the value of the safety circuit, ground fault, except in other lines. PELV circuit similar to the protective earth connection SELV circuits.

3.5 safety extra-low voltage circuit Safety extra-low voltage circuit (SELV circuit) safetyextra-lowvoltagecircuit (SELVcircuit) Under normal conditions and single fault conditions, the voltage does not exceed the value of the safety circuit, comprising a ground fault in other circuits. NOTE. SELV circuit is not connected to the protective earth.

3.6 Test

3.6.1 Type test typetest For a particular design, in order to prove that the design and structure is able to meet one or more requirements of this part and of one or more devices Taiwan sample (or device components) tests carried out. [GB 4793.1-2007, the definition 3.4.1]

3.6.2 Routine tests routinetest After fabrication or manufacture to determine the means (equipment) meets a criterion and for each separate device (device) test (See Appendix F). [IEV151-04-16, revised edition] [GB 4793.1-2007, the definition 3.4.2]

3.7 Security Terminology 3.7.1 (Parts) palpable accessible (ofapart)

6.2 When prescribed use standard test finger or test pin to the touch. [GB 4793.1-2007, the definition 3.5.1]

3.7.2 Dangerous hazard Potential source of harm. [GB 4793.1-2007, the definition 3.5.2]

3.7.3 Hazardous live hazardouslive Electric shock or electrical burn make it under normal condition or single fault condition.

Note. The value of the normal conditions apply, see 6.3.1, for under a single fault condition is considered to be a higher number apply, see 6.3.2. [GB 4793.1-2007, the definition 3.5.3]

3.7.4 Power supply mains It is designed to make about the device connected thereto need for equipment to provide electricity for the purpose of low voltage power supply system.

Note. Some of the measurement circuit can measure the power grid and for purposes connected with.

3.7.5 The power supply circuit mainscircuit Intended to be connected to the power grid, providing power for the device circuitry.

Note. The measuring circuit and the use of induction powered from the mains power supply circuit circuit does not belong to the grid power supply circuit.

3.7.6 Protective impedance protectiveimpedance A combination of components, component or components of the basic insulation and current limiting or pressure-limiting device when it is connected to ACCESSIBLE conductive parts and dangerous Between live parts when the risk degree of protection impedance, structure and reliability under normal conditions and single fault conditions provided to achieve this standard Requirements. [GB 4793.1-2007, the definition 3.5.7]

3.7.7 Protection connection protectivebonding To make electrical ACCESSIBLE conductive parts or protective screen and for the external protection conductor is connected with electrical continuity and having carried connection. [GB 4793.1-2007, the definition 3.5.8]

3.7.8 Normal use normaluse Operation according to instructions or intended use by the apparent instructions, including standby. NOTE. In most cases, the normal use also refers to normal conditions, because the use of manual warns users not to use the device under abnormal conditions. [GB 4793.1-2007, the definition 3.5.9]

3.7.9 Normal conditions normalcondition All protective measures to prevent dangerous conditions are intact. [GB 4793.1-2007, the definition 3.5.10]

3.7.10 Single fault condition singlefaultcondition Protective measures to prevent the risk of a failure condition occurs or is likely to cause some dangerous and a fault condition.

Note. If a single fault condition will inevitably lead to another single fault conditions, such a two failures are considered a single fault condition. [GB 4793.1-2007, the definition 3.5.11]

3.8 Insulation

3.8.1 Basic insulation basicinsulation Whose failure can cause a shock hazard insulation.

Note. The basic function of insulation can be used for insulation purposes. [GB 4793.1-2007, the definition 3.6.1]

3.8.2 Additional insulation supplementaryinsulation Independent insulation applied in addition to basic insulation, in order to ensure that when once the basic insulation failure can still prevent electric shock. [GB 4793.1-2007, the definition 3.6.2]

3.8.3 Double insulation doubleinsulation Constituted by the basic insulation and supplementary insulation. [GB 4793.1-2007, the definition 3.6.3]

3.8.4 Reinforced insulation reinforcedinsulation Its ability to provide protection against electric shock is not less than double insulation insulation, it can not as a separate image into several layers of additional insulation or basic insulation Insulation test line configuration. [GB 4793.1-2007, the definition 3.6.4]

3.8.5 Pollution polution It will lead dielectric strength or surface resistivity reduced solid, liquid or gaseous (ionized gas) additional foreign substances. [GB 4793.1-2007, the definition 3.6.5]

3.8.6 Pollution degree polutiondegree To assess the level of contamination and the separation distance specified below microenvironment.

Note 1. The build-up of foreign matter and moisture can cause conductive insulator contamination.

Note 2. The minimum clearances for pollution degree Pollution Degree 2 and 3 are given based on experience rather than raw data. [GB 4793.1-2007, the definition 3.6.6]

3.8.6.1 Pollution Level 1 polutiondegree

1 No pollution or only dry non-conductive pollution, the pollution has no adverse effect. [GB 4793.1-2007, the definition 3.6.6.1]

3.8.6.2 Pollution Level 2 polutiondegree

2 Normally only non-conductive pollution, but occasionally due to the cohesive effect and short conductive. [GB 4793.1-2007, the definition 3.6.6.3]

3.8.6.3 Pollution Level 3 polutiondegree

3 Conductive pollution or dry non-conductive pollution due to the unifying role and become conductive.

Note. In this condition, the device is usually to prevent exposure to direct sunlight, rain, strong wind pressure, but it need not control the temperature or humidity. [GB 4793.1-2007, the definition 3.6.6.3]

3.8.7 Clearance clearance The shortest distance between two conductive parts in the air. [GB 4793.1-2007, the definition 3.6.7]

3.8.8 Creepage distance creepagedistance The shortest distance between two conductive parts along the surface of insulating material. [GB 4793.1-2007, the definition 3.6.8]

3.9 and associated product definition

3.9.1 Valve valve Embedded control fluid flow with a pressure closure member seal housing assembly.

3.9.2 Control valve [valve] controlvalve Process control system with the power to change the operating fluid flow means, by the implementing agencies and valves, actuators in accordance with a control signal Changing the position of the valve closure member.

3.9.3 Electric actuator electricalactuator The use of electric power source as the executing agency.

3.9.4 Pneumatic actuator pneumaticactuator The use of pressurized gas as a power source of the actuator.

3.9.5 Locator positioner A valve or actuator associated with mechanical, automatically adjusts the output pressure to the actuator to ensure that the valve position and the input signal with accurate Predetermined position controller relations.

3.9.6 Electrical converters electro-pneumaticconvertor Converter will convert standard DC signal into an electric meter standard pneumatic pressure signal.

4 Test

4.1 Overview In this section all tests are type tests on the control valve or subassembly (or part) of the sample. These tests The only purpose is to verify that the design and construction to ensure compliance with this requirement. In addition, the manufacturer shall produced at the same time having a crisis Dangerous live parts and accessible conductive parts or sub-assemblies of the control valve 100% for routine tests specified in Appendix F. It should be checked by all applicable test meets the requirements of this section, but if the inspection of the control valve can really prove certainly pass Had a trial, then this test may be omitted. In addition, to meet the GB 30439 requirements relevant parts of the control and use of those requirements The valve sub-assembly, during the entire control valve type test need not be repeated trials. Test under the following conditions.

--- Reference test conditions (see 4.3);

--- Fault conditions (see 4.4). NOTE. If performing compliance test, or a measured value of the applied (such as voltage) of the actual value due to errors and uncertainty, then.

--- Manufacturer to ensure that the value of the test is applied to at least a predetermined value;

--- Test departments should ensure that the test applied is not greater than the value specified.

4.2 Test procedure Except as otherwise provided by this section, the test sequence may be optionally substituted. After each test should be carefully checked to test the control valve. Such as If test results are suspect, suspect that if the test sequence reversed, any of the foregoing whether true test pass, then test in front of them Test should be repeated. If the test can damage control valves under fault conditions, these tests can be placed under the test conditions of the reference test after that.

4.3 reference test conditions

4.3.1 Environmental Conditions Except as otherwise provided by this section, test sites should have the following conditions.

a) Temperature. 15 °C ~ 35 °C;

b) Relative humidity. not exceed 75%;

c) Atmospheric pressure. 86kPa ~ 106kPa;

d) no frost, condensation, water seepage, rain and sunshine.

4.3.2 Control valve condition Unless otherwise provided, each test should be assembled on a control valve for normal use, and in the provisions of 4.3.2.1 ~

4.3.2.9 Carried out under the most unfavorable combination of conditions. If the volume or quality reasons can not be certain the entire control valve test, is allowed to carry out sub-assembly test, as long as after inspection Certify that the control valve can be assembled in line with the requirements of this section can be.

4.4 Test under single fault conditions

4.4.1 Overview It should be according to the following requirements.

a) Check the control valve and its circuit diagram is usually able to determine whether there may be dangerous and therefore whether it should be applied to fault condition;

b) In addition to proof of a specific fault conditions likely to cause danger, the test shall be made by the fault, or select Check Verify compliance provisions of an alternative method to replace the fault test [see 9b) and 9c)];

c) the control valve should work under reference test conditions (see 4.3) the most unfavorable combination of conditions, for different faults, which combined strip Member can vary, these combined conditions should be recorded during each test.

4.4.2 Fault conditions imposed Fault conditions 4.4.2.1 ~

4.4.2.8 should include provisions for fault conditions. These fault conditions can only be applied to one and should press Sequentially applied in any convenient order, can not be applied more than one fault at the same time, the results unless it is applied to a fault caused by a fault. After each applied once the fault condition, the control valve or component should pass the applicable test 4.4.4.

4.4.2.1 Protective conductor Protective conductor should be disconnected, but permanent connection control valve or comply with GB/T 11918 ~ GB/T 11919 of the connector Except the control valve.

Note. The pneumatic actuator as a control valve subassembly, this requirement does not apply.

4.4.2.2 short-time or intermittent operation of the control valve or component If the single fault conditions may cause these control valves or parts of continuous work, it should make it work continuously. Each individual Parts including motors, relays and other electromagnetic devices.

Note. The pneumatic actuator as a control valve subassembly, this requirement does not apply.

4.4.2.3 Motor Motor should stop it or prevent it from starting when fully energized and choose one of the more disadvantaged.

Note. The pneumatic actuator as a control valve subassembly, this requirement does not apply.

4.4.2.4 Capacitors Motor auxiliary winding circuit capacitor (except for self-healing capacitors) should be short-circuited.

Note. The pneumatic actuator as a control valve subassembly, this requirement does not apply.

4.4.2.5 Power Transformers The secondary winding of the power transformer should be required to 4.4.2.5.1 will be short-circuited, according to the provisions of 4.4.2.5...

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 56 pages — is available in the English PDF.

Referenced standards

Normative references

GB/T 1633-2000 · GB/T 4207-2003 · GB 4208-2008 · GB 4793.1-2007 · GB/T 5169.16-2008 · GB/T 11021-2007 · GB/T 11918-2001 · GB/T 11919-2001 · GB/T 12113-2003 · GB/T 16842-2008 · GB/T 16927 · GB/T 16935.3-2005 · IEC 60027

Similar standards

Editions of GB 30439.4

EditionTitleRevisionStatus
GB 30439.4-2013Safety requirements for industrial automation products - Part 4: Safety requirements for control valvecurrent editionCurrent

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