GB 26504-2011Mobile road construction machinery -- Common safety requirements [including MODIFICATION 1] (English PDF)
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Issued by
General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Level / Type
National · Mandatory
Issue date
May 12, 2011
Implementation date
April 1, 2012
Scope
GB 26504-2011 (Mobile road construction machinery -- Common safety requirements [including MODIFICATION 1]) is available as an English-translated PDF.
GB 26504-2011 — This standard specifies the mobile road construction machinery design and manufacture of general safety requirements. This standard gives mobile road construction machine All major mechanical hazard may occur in the intended use and reasonably foreseeable misuse conditions (see Chapter 4), and provides cancellative In addition to these technical measures appropriate or reduce a significant risk. This standard applies to in Appendix A mobile road construction machinery and is not particularly required safety standards of other mobile road Construction machinery. All types of mobile road construction machinery safety requirements specified in this standard, should specific models of standard safety requirements in combination. These specific models of standard safety requirements requirements of this standard will not be repeated, but this standard supplement or replace this standard inappropriate part. For specific models, we should first meet their specific security requirements.
Document preview — GB 26504-2011
National Standard of the People's Republic of China
- ICS
- 91.220
- Classification
- P 97
Issued by: General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Contents
- 1 Scope1
- 2 Normative References1
- 3 Definitions3
Foreword
Chapter 3 of this standard, 5.17, are recommended, other provisions of Appendix F is mandatory.
This standard is modified to adopt the European standard EN500-1.2006 "Mobile road construction machinery - Safety - Part 1. General requirements" (English
Chinese version). According to this standard EN500-1.2006 redrafted.
This standard EN500-1.2006 compared, there is a technical difference.
--- deleted the roller section of Appendix A.2;
--- deletion of the appendix ZA EN500-1.
For ease of use, this standard EN500-1.2006 made the following editorial changes.
--- Standard name to "Universal Mobile road construction machinery safety requirements";
FIG title FIG C.1 --- increase "the safety distance A and opening B correlation", Table C.1 title list "and the opening size safe distance";
The term --- "this European Standard" to "this standard";
--- deleted the foreword EN500-1 Introduction;
--- For EN500-1.2006 international standard references have been translated into national standards and industry standards in China, the references of this standard
These national standards and industry standards instead of the corresponding international standards;
--- original items listed in Appendix D D.3.10 changed form;
--- deleted some content has nothing to do with the note.
This standard appendix A, to Appendix B, appendix C, and Appendix E Appendix D is a normative, Appendix F is information appendix.
The standard proposed by China Machinery Industry Federation.
This standard by the National Standardization Technical Committee and construction (SAC/TC328) machinery and equipment.
This standard was drafted. Xugong Group Construction Machinery Co., Ltd., Beijing Construction Mechanization Research Institute, peak Heavenly Engineering Machinery shares
Parts Co., Sany Heavy Industry Co., Ltd., Changsha Zoomlion Heavy Industry Science and Technology Development Co., Ltd., Rheinland testing and certification services (China)
Ltd., National Construction Machinery Quality Supervision and Inspection Center.
1 Scope
This standard specifies the mobile road construction machinery design and manufacture of general safety requirements. This standard gives mobile road construction machine
All major mechanical hazard may occur in the intended use and reasonably foreseeable misuse conditions (see Chapter 4), and provides cancellative
In addition to these technical measures appropriate or reduce a significant risk.
This standard applies to in Appendix A mobile road construction machinery and is not particularly required safety standards of other mobile road
Construction machinery.
All types of mobile road construction machinery safety requirements specified in this standard, should specific models of standard safety requirements in combination.
These specific models of standard safety requirements requirements of this standard will not be repeated, but this standard supplement or replace this standard inappropriate
part.
For specific models, we should first meet their specific security requirements.
2 Normative references
Terms of the following documents become provisions of this standard by reference in this standard. For dated reference documents, all later
Amendments (not including errata content) or revisions do not apply to this standard, however, encourage the parties to agreements based on this standard
Whether the latest versions of these documents. For undated references, the latest version applies to this standard.
Engineering method of noise sources sound power level a reflecting plane free field GB/T 3767 sound pressure
(GB/T 3767-1996, eqvISO 3744.1994)
Determination GB/T 3768 sound pressure of sound power levels of noise sources using a reflecting plane of the envelope surface of the measuring Simple Method
(GB/T 3768-1996, eqvISO 3746.1995)
GB 4208 shell protection (IP code) (GB 4208-2008, IEC 60529.2001, IDT)
GB 5226.1 Electrical safety of machinery Electrical machinery equipment Part 1. General requirements (GB 5226.1-2008,
IEC 60204-1.2005, IDT)
GB/T 8420 moving machinery with the driver's body size of the minimum space (GB/T 8420-2000, eqv
ISO 3411.1995)
GB/T 8591 Earth-moving machinery - Seat index point (GB/T 8591-2000, eqvISO 5353.1995, Earth-moving
machinery, andtractorsandmachineryforagricultureandforestry-Seatindexpoint)
GB/T 14781 machinery moving machinery wheel steering capability (GB/T 14781-1993, eqvISO 5010.1992, Earth-
movingmachinery-Rubber-tyredmachines-Steeringrequirements)
GB/T 15706.1 Safety of machinery basic concepts general principles for design - Part 1. Basic terminology and methods (GB/T 15706.1-
2007, ISO 12100-1.2003, IDT)
GB/T 15706.2-2007 basic concepts of mechanical safety and General Design - Part 2. Technical Principles (ISO 12100-2.
2003, IDT)
GB 16754 mechanical emergency stop safety design principles (GB 16754-2008, ISO 13850.2006, IDT)
GB/T 16856.1-2008 Safety of machinery - Risk assessment - Part 1. Principles (ISO 14121-1.2007, IDT)
GB 16895.21 building electrical apparatus Part 4-41. safety against electric shock (GB 16895.21-2004,
IEC 60364-4-41.2001, Low-voltageelectricalinstalationsPart 4-41. Protectionforsafety-Protection
againstelectricshock, IDT)
GB/T 17248.2 for machinery and equipment noise emitted operative position and other specified measuring the emission sound pressure levels
A reflecting plane of the free field engineering method (GB/T 17248.2-1999, eqvISO 11201.1995)
GB/T 17299 moving machinery minimum inlet dimension (GB/T 17299-1998, idtISO 2860.1992)
GB/T 17301 earthmoving machinery operation and maintenance of space edges down blunt (GB/T 17301-1998, idtISO 12508.1994)
GB 18209.1-2000 mechanical safety instructions, and the operation flag Part 1. Requirements for visual, auditory and tactile signals
(IdtIEC 61310-1.1995)
GB 20178-2006 moving machinery - Safety signs and hazard pictorials General (ISO 9244.1995, MOD)
GB/T 20418 lighting moving machinery, signals and marker lights and reflectors (GB/T 20418-2006, ISO 12509.1995,
MOD)
GB/T 20953 agriculture and forestry combustion characteristics measuring machine cab interior materials (GB/T 20953-2007,
ISO 3795. 1989, Roadvehicles, andtractorsandmachineryforagricultureandforestryDetermination
ofburningbehaviourofinteriormaterials, MOD)
GB/T 21155 moving machinery audible alarm sound forward and reverse test methods (GB/T 21155-2007, ISO 9533.
1989, IDT)
GB/T 21405 and measurement methods to determine the reciprocating engine power of an internal combustion engine exhaust pollutants emission tests Additional requirements
(GB/T 21405-2008, ISO 14396.2002, IDT)
GB/T 21935 moving machinery can be operated and the range of the comfort region (GB/T 21935-2008, ISO 6682. 1986, IDT)
GB/T 22355-2008 moving machinery articulated frame lock performance requirements (ISO 10570.2004, IDT)
GB 23821-2009 Safety of machinery - Safety distances to prevent danger zones being reached on the lower limbs (ISO 13857.2008, IDT)
GB/T 25078.1 low - noise machinery and equipment design recommendations embodiments Part 1. Planning (GB/T 25078.1-
2010, ISO /T R11688-1.1995, IDT)
GB/T 25606 earthmoving machinery system identification code (GB/T 25606-2010, ISO 10261.2002, IDT)
GB/T 25607 and moving machinery guards defined in claim (GB/T 25607-2010, ISO 3457.2003, IDT)
GB/T 25610 tipper moving machinery compartment cab supporting means and inclined support means (GB/T 25610-2010,
ISO 13333.1994, IDT)
GB/T 25616 assisted start moving machinery electrical connections (GB/T 25616-2010, ISO 11862 means.1994,
MOD)
GB/T 25622 moving machinery manual contents and format (GB/T 25622-2010, ISO 6750.2005, IDT)
GB/T 25624 seat moving machinery and size requirements (GB/T 25624-2010, ISO 11112.1995, IDT)
GB 26505 Mobile road construction machinery paver safety requirements
JB/T 7160 construction machinery driver vision test methods (JB/T 7160-1993, eqvISO 5006-1.1991, Earth-
movingmachinery-Operator'sfieldofview-Part 1. Testmethod)
ISO 6405-1.2004 moving machinery controls and other display symbols Part 1. Common symbols
IEC 60364-5-55 Electrical installations of buildings Part 5. Selection and installation of electrical equipment Chapter 55. Other equipment
Portable fire extinguishers EN3-7 characteristics, performance requirements and test methods
2 simple pressure vessels contain air or nitrogen EN286-2 unfired. a pneumatic brake of motor vehicles and their trailers
Auxiliary systems and pressure vessels
EN500-2 Mobile road construction machinery milling machines - Safety requirements
EN500-3 Mobile road construction machinery - Safety requirements mechanically stabilized earth
EN500-4 Mobile road construction machinery compacting machinery - Safety requirements
EMC EN13309 internal construction machinery have powered mechanical equipment
ENISO 2867.2006 earthmoving machinery passage means
CR1030-1 hand - to reduce the vibration arm vibration risk Guide Part 1. Mechanical Engineering Design Method
ECER34 Appendix 5 Uniform provisions concerning the vehicle to prevent the risk of fire certified plastic fuel tank test
3 Terms and Definitions
GB/T 15706.1 established following terms and definitions apply to this standard.
3.1
Mobile road construction machinery mobileroadconstructionmachinery
Scheduled mobile machinery for road construction, maintenance and identity.
Note. Appendix A machine listed.
3.2
Machine quality machinemass
3.2.1.
Quality of work operatingmass
With the host machine and the quality of all the standard equipment, with or without a cab, with or without rollover protection means (ROPS) and the like, with driver
Quality (75kg) as well as half-full fuel tank and all liquid systems. There sprinkler which the tank half full.
3.2.2.
Maximum mass maximummass
All the necessary components (such as the ballast and all options can be combined) plus host attachment work quality and are full of sprinkler
Means mass tank.
3.3
Stop - movable control hold-to-runcontrol
Only upon actuation of the apparatus, the machine can perform its function. When manipulating canceled, the machine automatically return to non-hazardous state.
3.4
Accompanying-operated mechanical pedestriancontroledmachines
The operator or the remote control accompanying the self-propelled road construction machinery.
4 major danger list
This chapter includes all the major hazards of mobile machinery road construction standards, the major risk is through the construction machine Mobile road
Mechanical risk assessment to determine the need to take measures to eliminate or reduce the risk.
The major danger list in Appendix F. Technical measures to eliminate or reduce risks from these significant risk taken by the 5th
Chapter specific models of standard safety requirements given in the joint.
5 Safety requirements and/or protective measures
5.1 General
Mobile road construction machinery shall comply with the safety requirements and/or protective measures of this chapter.
Non-significant hazard not covered by this standard, machine design principles should be GB/T 15706 is performed (e.g., sharp edges).
5.2 illumination, and the signal lights, reflector
Driving by the driver of the self-propelled road construction machinery work lights should be installed.
Illumination, and the signal lights, reflector shall comply with the relevant provisions of GB/T 20418's.
5.3 Operation and Disposal
5.3.1 Non-control movement
Only when the temporary insurance personnel no danger, it allows the movable machine, the working device or accessory device out of its protective position (by the Secretary
Except machine manipulation), such as a floating and/or slow moving (e.g., fluid leakage resulting). See the safety of all other requirements of the specific requirements of the standard model.
5.3.2 rescue, transport, lifting and pulling
5.3.2.1 General
If the machine structure allows for the rescue, tied set, lifting and pulling device can be the same device.
5.3.2.2 lifting of lifting and handling (by the rope) point
You should configure the appropriate lifting points (example. seat board, lug or hanging plate) to ensure handling, rescue and transport safety.
Attachment should facilitate reliable installation lifting tool, and it should be designed to aid in the lifting and machine which securely fixed.
For mobile road construction machinery, lifting the work was not greater than 40kg points available in the form of a handle.
The method of lifting heavy transport split into attachment parts, components and machines used in the specification should be explained.
Lifting points on the machine to be easily identified, such as by ISO 6405-1. 7.23 symbol identifier 2004, and instruction manual.
5.3.2.3 tied to fixed
In order to provide safe transportation of the machine should be fixed on the machine machine tied to fixed-point, and make a clear identification.
Tied point should be easy to identify, such as by ISO 6405-1. 7.27 symbol identifier 2004, and described in the instructions for use.
5.3.2.4 traction point
Working mass greater than 2000kg mobile road construction machine, configure the tow point (hooks, loops, ear seat), and to it was slowly dragged
Out of danger area. The tow point position allowing traction, traction and suitable program, speeds should be used explicitly in the specification
Provisions.
Fixing the movable member 5.3.2.5
Movable member should be prevented during transport may be due to the movement beyond the allowed transport width measures (e.g., hydraulic or mechanical means).
5.3.3 accompanied by mechanical manipulation
Accompanying manipulation Mobile road construction machinery, its maximum speed should be less than 6km/h. If the control device is located on the
Portion of the reverse speed of the machine should be less than 2.5km/h.
When running on the maximum allowable slope, the machine downhill preset speed should not exceed 2m/min.
5.3.4 Steering
Mobile road construction machinery shall be equipped with its rated speed and ability to adapt to the parking system steering system, in order to ensure the safety of the steering.
Chauffeured ride tire road construction machinery, which travel faster than 20km/h should be equipped in line with GB/T 14781 steering system.
Steering direction of the steering should be consistent with the predetermined direction.
5.3.5 tires and rims
The rim should be readily identified (see example GB/T 2883's). Operating Manual shall provide relevant safety rules, pressure, inflation and checking means
Shown FIG.
Ballast tire should use special warning that should be described in detail in the instruction manual.
Toolbox 5.3.6
Kits should be easily accessible with specialized tools and instructions for use on the machine.
5.4 driver position
5.4.1 General
The driver position should at least meet the following requirements.
a) The driver event space shall comply with GB/T 8420's;
b) the edge (edges) should meet the requirements GB/T 17301; and
c) engine exhaust gas to be discharged away from the driver's cab and the air inlet;
d) non-slip floor material should be used (see 5.9);
e) Mobile road construction machinery should be designed so the operator's station with the machine and have good visibility at work;
f) If the direct observation and the observation through the rearview mirror can not meet the requirements, will be limited field of view and dangerous, it can be observed indirectly with
Means, preferably using a monitor or monitoring devices, such as a warning device may be equipped with an ultrasonic.
5.4.2 The driver position with a driver's cab
Work mass greater than 4500kg of mobile road construction machinery should be designed to be mounted cab. Cab shall meet at least the following
Claim.
a) under foreseeable environmental and extreme weather conditions should be able to protect the driver. If necessary, the cab shall be equipped with adjustable heating and through
Air system, defrosting and pressurization system.
b) the entrance of ENISO 2867 should meet the requirements.
c) should enable the doors, windows and the hood remains open or closed. Non-automatic control for movement and should not occur. For level
An isolated gate, which should be located inside the locking device is rigid and the upper portion of the door. You should be able to safely operate from a position at the driver-related
The locking means.
d) When a predetermined operation in the machine, the door and the windows in the machine should not exceed the open position of the main external dimensions.
e) If the cab is equipped with only one access door, the other should be equipped with emergency exits easily accessible and be a logo, identity should be consistent
GB 18209.1 requirements. Sunroof can also be used as an emergency exit. If the emergency exit must escape hammer, they should be equipped with escape
Health hammer and stored in the cab, and the driver can reach.
f) should be equipped with electric front window wiper, and a cleaning mist eliminator. In the machine design should consider all which satisfy the traveling direction
Claim.
g) should provide an internal illumination means (the engine stall still work).
h) If the heating and ventilation systems should be installed.
1) or in compliance with ISO 10263-4.
2) or with a cabin temperature can rise and maintained below 18 degrees C capability is not in the expected ambient temperature. heating
Temperature capability of the system should not be less than 28K/30min.
The ability to test the heating system should be carried out at three points. Three points should be marked by a point in the longitudinal direction (SIP), and the machine
On a vertical plane parallel to the axis (see FIG. 1), as follows.
I) the center point of the filament JB/T 7160 defined;
Ii) at the SIP GB/T 8591 defined;
III) above the floor 100mm front and 600mm at the SIP.
In millimeters
FIG measurement point position 1
Another method is determined by calculating the heat capacity.
The ventilation system should be not less than 20m2/h flow rate of fresh air to the cab. If the work environment need to be equipped filter,
Should the GB/T 19933.2 tested;
Note. Select the filter element according to the working environmental conditions.
i) shall be equipped with skylight window comprises a safety glass, or other materials having the same safety properties (see the examples of GB 9656). Skylights without
To meet other security requirements.
j) needs to be tilted if the maintenance and repair cab shall GB/T 25610 arranged inclined support means.
5.5 driver seat
Machine, the cab driver sitting mounting operation should be adjustable seat that enables the driver to operate at the desired operating conditions.
And adjusting the size of the seat shall comply with GB/T 25624's.
If equipped with a vibration damping device, the driver mass adjustment range should be at least 55kg to 110kg.
5.6 control means and an indicator
5.6.1 General
Main control means and an indicator (joystick, pedals, switches, etc.) should be consistent with the design and arrangement.
a) shall comply with GB/T 17299, GB/T 21935 and GB/T 8420, easy to close;
b) its function at a position of the driver shall be clearly identified (see ISO 6405-1), and to be described (see Section 6) instructions for use;
c) control device and operating indicators triggered unless otherwise requested or expected results should be in line with general practice;
d) When the control device is designed and manufactured to have a variety of functions, such as a keyboard, joystick, etc., the function should trigger unmistakable.
5.6.2 Control
5.6.2.1 Median
When the control force is released, all the control device should be subject to return to the functional requirements of the median, such as.
--- continuous trigger;
--- automatically triggered;
--- functional positioning.
5.6.2.2 manipulation force
Actuating force shall comply with the requirements in Table 1.
Table 1 manipulation force
Control methods control device
The maximum operating force
Joystick, forward/backward
Joystick, sideways
Joystick up
Joystick down
pedal
Pedal rotational center
Toe pedal 90
Switch or lever finger 20
5.6.2.3 control device located at or near the surface of the heat
Manipulate period at 25 degrees C ambient temperature, the temperature control device should not exceed 45 degrees C, and its position from the heat source should be sufficient
Far to prevent burns (see GB/T 18153).
5.6.2.4 accidental triggering
Accidentally trigger which may cause dangerous handling devices should arrange, or it does not work, or be guarded, especially when the driver
Should not be accidentally triggered when the driver out of position.
5.6.2.5 Remote
Function remote control function of the device control apparatus should be consistent with the machine.
5.6.2.6 driving mobile road construction machinery driving control
Driving control device with such mechanical easily accessible from the ground, it should be set corresponding means (such as doors, windows, or guard interlock system),
So that when the driver is not in the driver position, it can freely control device to trigger the machine to minimize the possibility of traveling.
5.6.2.7 pedal
Pedal should have a suitable size, shape, and there is sufficient distance. A pedal having a non-slip surface and should be easy to clean.
5.6.2.8 driving position have multiple machines
If there are two or more driving positions, each driving position should be equipped with the necessary control devices.
5.7 start
5.7.1 machine with electric, pneumatic or hydraulic/electric motor starter should have a median start function, to ensure that no dangerous
To start the case.
Median launcher shall be described in the instructions for use.
--- locking the cab;
--- interlocking start switch cover;
--- starter key switch (see GB/T 22356);
--- locked power switch.
5.7.3/electric motor starting device arranged and designed to be reasonable, in order to prevent the risk of occurrence of the driver at startup.
For example by the following measures.
a) electric starter;
b) a pneumatic starter;
c) hydraulic actuation device;
d) the spring Zhang Li initiator;
e) Start the crank;
f) reversing starter.
Start crank shall comply to Appendix B, and the start of the mounting position of the crank to be readily accessible.
Using the starting device shall be described in the instructions for use.
5.8 Shutdown
5.8.1 Emergency Stop
Emergency stop means should be mounted in a predetermined operating zone comfort GB/T 21935 and shall be able to stop all dangerous machine functions.
Emergency stop devices shall meet the requirements of GB 16754.
5.8.2 stop - movable control
If the pallet handling machines exceeds the maximum traveling speed 0.5km/h, the stop should be used - acting control.
5.8.3 braking system
Mobile road construction machinery should be installed service brake, auxiliary and parking brake system, and can be expected at all that the manufacturer
With, and effectively functioning normally under load, speed, road conditions and slope conditions.
Passage means maintenance position and the position 5.9 of the driver
In addition to the minimum height above ground foot channel device driver position should not exceed 600mm, the other should be consistent with GB/T 17299,
The provisions of GB/T 17301 and ENISO 2867's.
All surfaces should be permanently slip...
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 14781Earth-moving machinery - Wheeled machines - Steering requirements
- GB/T 14781-1993Earth-moving machinery - Wheeled machines - Steering requirements
GB/T 3767 · GB/T 3767-1996 · GB/T 3768 · GB/T 3768-1996 · GB 4208 · GB 4208-2008 · IEC 60529.2001 · GB 5226.1 · GB 5226.1-2008 · IEC 60204 · GB/T 8420 · GB/T 8420-2000 · ISO 3411.1995 · GB/T 8591 · GB/T 8591-2000 · GB/T 15706.1 · ISO 12100 · GB/T 15706.2-2007 · GB 16754 · GB 16754-2008 · ISO 13850.2006 · GB/T 16856.1-2008 · ISO 14121 · GB 16895.21 · GB 16895.21-2004 · IEC 60364 · GB/T 17248.2 · GB/T 17248.2-1999 · GB/T 17299 · GB/T 17299-1998 · GB/T 17301 · GB/T 17301-1998 · GB 18209.1-2000 · GB 20178-2006 · ISO 9244.1995 · GB/T 20418 · GB/T 20418-2006 · ISO 12509.1995 · GB/T 20953 · GB/T 20953-2007 · ISO 3795 · GB/T 21155 · GB/T 21155-2007 · ISO 9533 · GB/T 21405 · GB/T 21405-2008 · ISO 14396.2002 · GB/T 21935 · GB/T 21935-2008 · ISO 6682 · GB/T 22355-2008 · ISO 10570.2004 · GB 23821-2009 · ISO 13857.2008 · GB/T 25078.1 · GB/T 25606 · GB/T 25606-2010 · ISO 10261.2002 · GB/T 25607 · GB/T 25607-2010 · ISO 3457.2003 · GB/T 25610 · GB/T 25610-2010 · ISO 13333.1994 · GB/T 25616 · GB/T 25616-2010 · ISO 11862 · GB/T 25622 · GB/T 25622-2010 · ISO 6750.2005 · GB/T 25624 · GB/T 25624-2010 · ISO 11112.1995 · GB 26505 · JB/T 7160 · JB/T 7160-1993 · ISO 6405
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