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GB 18279-2023Sterilization of health-care products—Ethylene oxide—Requirements for the development,validation and routine control of a sterilization process for medical devices (English PDF)

医疗保健产品灭菌 环氧乙烷 医疗器械灭菌过程的开发、确认和常规控制要求

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Issued by

State Administration for Market Regulation; Standardization Administration of China

Level / Type

National · Mandatory

Issue date

September 8, 2023

Implementation date

October 1, 2026

Scope

GB 18279-2023 is the English-translated version of 医疗保健产品灭菌 环氧乙烷 医疗器械灭菌过程的开发、确认和常规控制要求.

GB 18279-2023 — This document specifies the development, validation and routine control requirements for the ethylene oxide sterilization process during the manufacturing process of medical device products. It is applicable to medical devices sterilized by ethylene oxide.

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Document preview — GB 18279-2023

National Standard of the People's Republic of China

ICS
11.080.01
Classification
C47

Issued by: State Administration for Market Regulation; Standardization Administration of China

Contents

  • Foreword...3
  • Introduction...6
  • 1 Scope...8
  • 2 Normative references...9
  • 3 Terms and definitions...10
  • 4 Quality management system...19
  • 5 Characteristics of sterilizing agents...20
  • 6 Process and device characteristics...21
  • 7 Product definition...23
  • 8 Process definition...25
  • 9 Validation...26
  • 10 Routine monitoring and control...33
  • 11 Sterilization release of products...34
  • 12 Maintenance of effectiveness of sterilization process...35

Foreword

This document was drafted in accordance with the rules given in GB/T 1.1-2020

"Directives for standardization - Part 1.Rules for the structure and drafting of

standardizing documents".

This document replaces GB 18279.1-2015 "Sterilization of health care products -

Ethylene oxide - Part 1.Requirements for development, validation and routine control

of a sterilization process for medical devices" and GB/T 18279.2-2015 "Sterilization of

health care products - Part 2.Guidance on the application of GB 18279.1". In addition

to structural adjustments and editorial changes, the main technical changes are as

follows.

- Added instructions for the application of this document in health care facility (see

1.1 of this Edition);

- Added some terms (see 3.10, 3.38, 3.43, 3.57 of this Edition);

- Deleted some terms (see 3.19 of GB 18279.1-2015 and 3.1 of GB/T 18279.2-2015);

- Modified the requirements for the quality management system (see 4.1, 4.2, 4.3 of

this Edition; 4.1, 4.2, 4.3 of GB 18279.1-2015);

- Modified the requirements for sterilizing agent (see 5.1, 5.2, 5.5 of this Edition;

5.1, 5.4 of GB 18279.1-2015);

- Added an overview of process and equipment characteristics (see 6.1 of this

Edition);

- Modified the requirements for process characteristics (see 6.2 of this Edition; 6.1

of GB 18279.1-2015);

- Added the purpose and content of product definition (see 7.1.1, 7.1.5 of this

Edition);

- Deleted the requirements for the most difficult to sterilize location (see 7.1.3 of GB

18279.1-2015);

- Added the purpose of process definition (see 8.1 of this Edition);

- Added general rules for confirmation (see 9.1 of this Edition);

- Added the requirements for installation qualification (see 9.2.1.3, 9.2.2.3, 9.2.2.4,

9.2.2.6 of this Edition);

- Added performance qualification requirements (see 9.4.1.1, 9.4.1.5, 9.4.1.6 of this

Edition);

- Changed the requirements for performance qualification (see 9.4.1.8 of this Edition;

9.3 of GB 18279.1-2015);

- Added requirements for microbial performance qualification (see 9.4.2.5, 9.4.2.6,

9.4.3.2 of this Edition);

- Added parameters that shall be specified in the validation report (see 9.5.4 of this

Edition);

- Added the objectives and requirements of routine monitoring (see 10.1, 10.2, 10.3

of this Edition);

- Changed the requirements for product release (see 11.2, 11.3, 11.4 of this Edition;

Chapter 11 of GB 18279.1-2015);

- Changed the requalification requirements (see 12.3.1, 12.3.3 of this Edition; 12.3

of GB 18279.1-2015);

- Added requirements for change assessment (see 12.4.2, 12.4.6 of this Edition);

- Added the content of equivalence evaluation (see 12.5 of this Edition);

- Deleted the description of the procedures and calculation methods for the biological

indicator/bioburden method (see A.2 and A.3 of GB 18279.1-2015);

- Changed the procedure of the overkill approach (see B.2 of this Edition; B.2 of GB

18279.1-2015);

- Changed the number of sensors and biological indicators (see Table C.1 and Table

C.3 of this Edition; Table C.1 and Table C.3 of GB 18279.1-2015);

- Added content related to single batch release (see Annex E of this Edition).

The modification of this document adopted ISO 11135.2014 "Sterilization of health-

care products - Ethylene oxide - Requirements for the development, validation and

routine control of a sterilization process for medical devices".

The technical differences between this document and ISO 11135.2014 and their reasons

are as follows.

- Changed the description of the requirements for health care facility in the scope

(see 1.1) to avoid conflicts between the mandatory requirements of the standard

and the requirements of the regulations;

- Deleted the term "medical device" (see 3.21 of ISO 11135.2014) to avoid conflict

with Chinese regulations;

- Changed the terminology of "spore-log-reduction" (see 3.41 of this Edition) to

make it easier to understand;

- Deleted the exception for analytical (if used) process variable control (see 6.2.5 of

ISO 11135.2014) to standardize the process control requirements;

- Deleted the specification of the method for proving that the bioburden resistance is

less than the resistance of the biological indicator in the overkill approach (see

B.1.4 of ISO 11135.2014) to avoid limiting the application of the standard;

- Changed the references to other international standards in 4.1.2, 4.3.1, 4.3.2, 4.3.3,

4.4, 7.3.2, 8.9, 11.3, 11.4, and E.1 to notes to suit China's national conditions.

The following editorial changes were made to this document.

- The amendments to ISO 11135.2014/Amd.1.2018 were incorporated. The outer

- Deleted the note in 1.2.2 to adapt to China's national conditions;

- Used YY/T 0287-2017 to replace ISO 13485.2016 to adapt to China's national

conditions;

- Moved the note referring to Annex E in 11.4 into the main text to be consistent with

the normative Annex E;

- Simplified the description of A.2 to make the standard terms clearer;

- Added management standards for health care institutions for reference in applicable

guidelines (see note to D.4.2.2).

- Added two notes in D.5.5.1 to better describe the combustion and explosion of

ethylene oxide;

- Changed the interpretation of D.12.5 to refer to YY/T 1268 to make the standard

content easier to understand.

Attention is drawn to the possibility that some of the elements of this document may be

the subject of patent rights. The issuing authority shall not be held responsible for

identifying any or all such patent rights.

This document was proposed by and shall be under the jurisdiction of State

Administration for Market Regulation.

Versions of standard substituted by this document are.

- It was first published in 2000 as GB 18279-2000;

- It was first revised in 2015 as GB 18279.1-2015 and GB/T 18279.2-2015;

This is the second revision.

1 Scope

This document specifies the development, validation and routine control requirements

for the ethylene oxide sterilization process during the manufacturing process of medical

device products. It is applicable to medical devices sterilized by ethylene oxide.

2 Normative references

The following referenced documents are indispensable for the application of this

document. For dated references, only the edition cited applies. For undated references,

the latest edition of the referenced document (including any amendments) applies.

GB 18281.1-2015, Sterilization of health care products - Biological indicators - Part

1 General requirements (ISO 11138-1.2006, IDT)

GB 18281.2-2015, Sterilization of health care products - Biological indicators - Part

2 Biological indicators for ethylene oxide sterilization processes (ISO 11138-

2.2006, IDT)

3 Terms and definitions

For the purposes of this document, the following terms and definitions apply.

A test system containing live microorganisms that has a specific resistance to a specified

sterilization process.

A test system that exhibits changes in one or more predetermined process variables

based on chemical or physical changes caused by exposure to a sterilization process.

4 Quality management system

The responsibilities and authorities for implementing and meeting the

requirements of this document shall be specified. The responsibilities may be assigned

to competent personnel in accordance with the applicable provisions of YY/T 0287-

2017.

Where the requirements of this document are undertaken by more than one

organization with separate quality management systems, the responsibilities and

authorities of each party shall be specified.

Calibration procedures for all equipment (including test instruments) used to meet

the requirements of this document shall be specified.

5 Characteristics of sterilizing agents

If ethylene oxide outside the recognized composition range is used or a new diluent is

used, data on microbiological effectiveness shall be developed.

The effects of ethylene oxide on most materials used to manufacture medical devices

have been thoroughly documented. This documentation is valuable in the design and

development of medical devices that are sterilized using ethylene oxide. This document

does not require specific studies on the effects of ethylene oxide on materials, but does

require studies on the effects of ethylene oxide on products (see Chapter 7).

6 Process and device characteristics

a) identification of the necessary stages of the ethylene oxide sterilization process;

b) identification of the process variables at each stage;

c) documentation of the process variables.

7 Product definition

The sterilization process shall be defined using the process parameters and

tolerances that have been identified as having the greatest impact on the

product/package. Confirm that the product and its packaging meet the specified safety,

quality and performance requirements.

The medical device manufacturer shall document the results of the product definition.

8 Process definition

The suitability of process challenge devices for process definition, validation, and

routine monitoring and control shall be determined. The challenge to the sterilization

process from the process challenge device shall be greater than or equal to the challenge

of the natural bioburden at the most difficult location to sterilize in the product.

9 Validation

For the equipment used in sterilization process, only one installation qualification and

one operational qualification may be carried out for the designated equipment.

qualification to prove that the sterilization process meets the specified acceptance

criteria and can achieve the sterility assurance level required by the product.

At least three consecutive, planned qualification runs shall be included. These runs shall

meet all specified acceptance criteria.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

Referenced standards

Normative references

GB 18281.1-2015

Cited by

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