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QC/T 245-2017Technical specifications for fuel gas systems of CNG vehicles (English PDF)

压缩天然气汽车燃气系统技术条件

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Issued by

MIIT

Level / Type

Industry · Recommended

Issue date

January 9, 2017

Implementation date

July 1, 2017

Scope

QC/T 245-2017 is the English-translated version of 压缩天然气汽车燃气系统技术条件.

QC/T 245-2017 covers the gas equipment that lets a vehicle run on compressed natural gas. It defines the fuel-gas system and sets its technical requirements, and applies to systems using CNG to GB 18047 at a rated working pressure of 20 MPa.

It lists the components required, among them cylinders and cylinder valves, the gas pressure display and the manual stop valve, and calls for operation from -40 °C to 120 °C in the engine compartment and -40 °C to 85 °C elsewhere.

Gas supply must shut off automatically if the ignition is off, the engine stops or a line breaks, and gauges must span 1.5 to 3.0 times rated pressure. Vehicle builders, converters and inspection bodies use it.

It replaces QC/T 245-2002, was issued on 9 January 2017 and has applied since 1 July 2017.

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Document preview — QC/T 245-2017

National Standard of the People's Republic of China

Replacing
QC/T 245-2002

Issued by: Ministry of Industry and Information Technology of the People's Republic of China

Contents

  • Announcement3
  • Foreword9
  • 1 Scope11
  • 2 Normative references11
  • 3 Terms and definitions12
  • 4 Technical requirements13

1 Scope

This standard specifies the definition and technical requirements of fuel-gas system for CNG vehicles (hereinafter referred to as fuel-gas systems).

This standard applies to the fuel-gas systems that use compressed natural gas (hereinafter referred to as CNG) for automobiles that meets the requirements of GB 18047 and has a rated working pressure of 20 MPa.

2 Normative references

The following documents are essential to the application of this document. For the dated documents, only the versions with the dates indicated are applicable to this document; for the undated documents, only the latest version (including all the amendments) are applicable to this standard.

GB/T 3765 Specification for bite type tube fittings

GB 7258 Safety specifications for power-driven vehicles operating on roads

GB 17258 Steel cylinders for the on-board storage of compressed natural gas as a fuel for automotive vehicles

GB 17926 Compressed natural gas cylinder valve for vehicle

GB/T 14976 Seamless stainless steel pipes for fluid transport

GB/T 17895 Natural gas vehicle and liquefied petroleum gas vehicle - Vocabulary

GB 18047 Compressed natural gas as vehicle fuel

GB/T 18363 Filling receptacle of CNG vehicle

GB 19239 Mounting requirements of special equipment for gas vehicle

GB/T 20735 Pressure regulator of CNG vehicles

GB 24160 Hoop-wrapped composite cylinders with steel liner for the on- board storage of compressed natural gas as a fuel for automotive vehicles Ignition timing control device An adjusting device installed on a dual-purpose fuel vehicle to control different ignition advance angles required for gasoline and CNG fuels.

3.6 Leakage alarm device

A device installed on a gas vehicle and sends out an alarm when it detects a gas leakage or exceeding a preset value.

4 Technical requirements

4.1 General requirements

4.1.1 The gas system shall be manufactured in accordance with product drawings and other technical documents approved by prescribed procedures.

4.1.2 The working environment temperature range that the gas system shall be able to adapt is as follows:

a) Installed in the engine compartment, -40 °C ~ 120 °C;

b) Install in other parts, -40 °C ~ 85 °C.

4.1.3 Parts of gas systems whose normal performance and safety functions are affected by CNG fuel characteristics, high pressure or vibration, need to comply with the relevant requirements of the corresponding parts standard.

4.1.4 The connection interface of gas system components shall meet the requirements of GB/T 3765 Specification for bite type tube fittings and other standards. The installation of gas system components on automobiles shall meet GB 7258 Safety specifications for power-driven vehicles operating on roads and GB 19239 Mounting requirements of special equipment for gas vehicle.

4.1.5 The components of gas system that are in contact with CNG shall be compatible with CNG. If the metal material used is ferrous metal, it shall take anticorrosive measures such as electroplating, chemical treatment or painting.

The coating and chemical treatment layer shall conform to QC/T 625.

4.1.6 It is not allowed to fill the vehicle with CNG by replacing the gas cylinder.

4.2 System requirements

4.2.1 The gas system shall include at least the following components.

k) Nozzle driver;

1) Ignition driver;

m) Oxygen sensor;

n) Camshaft (judging cylinder) phase sensor;

o) Emulator;

p) Speed sensor.

4.2.3 In one of the following situations, the gas system shall be able to automatically cut off the supply of CNG.

a) The ignition switch is not turned on;

b) The engine is not running;

c) CNG fuel pipeline breaks, falls off, etc.

4.3 Component requirements

4.3.1 Filling receptacle

At least one filling receptacle shall be installed on a CNG vehicle. The dust cover on the filling receptacle shall be easily fixed on the vehicle. The filling receptacle shall meet the requirements of GB/T 18363.

4.3.2 Gas cylinder

4.3.2.1 Steel gas cylinders shall comply with the provisions of GB 17258.

Metal linear fiber wrapped gas cylinder for compressed natural gas for vehicles shall comply with the provisions of GB 24160. The gas cylinders shall be equipped with accessories such as gas cylinder valves and gas cylinder safety valves. The gas cylinder valves shall meet the requirements of GB 17926.

4.3.2.2 If necessary, it should install the accessories such as airtight boxes and ventilation pipes.

4.3.3 Gas pressure (volume) display

The gas pressure (volume) display may use a pressure gauge or other gas volume display device. If a pressure gauge is used, the range of the pressure gauge shall be 1.5 ~ 3.0 times the rated working pressure of the gas storage system; it is recommended to use 2.0 times. When using other gas volume displays, it should use the pressure sensors and gas volume displays.

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

Referenced standards

Similar standards

Editions of QC/T 245

EditionTitleRevisionStatus
QC/T 245-2017Technical specifications for fuel gas systems of CNG vehiclescurrent editionCurrent
QC/T 245-2002Technical specifications for fuel gas systems of CNG vehiclesprevious editionSuperseded

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