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GB/T 42983.1-2023Industrial robots—Operation and maintenance—Part 1: Online monitoring (English PDF)

工业机器人 运行维护 第1部分:在线监测

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

September 7, 2023

Implementation date

April 1, 2024

Scope

GB/T 42983.1-2023 is the English-translated version of 工业机器人 运行维护 第1部分:在线监测.

This document specifies the online monitoring of industrial robots: the types of parameter monitored, the items monitored, the monitoring methods and the drawing up of the monitoring plan.

The document applies to the online monitoring of industrial robots and of their key components. It is the first part of the standard on the operation and maintenance of industrial robots.

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Document preview — GB/T 42983.1-2023

National Standard of the People's Republic of China

ICS
25.040.30
Classification
L 67

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • PrefaceI
  • Introduction
  • 1 Scope
  • 2 Normative reference documents
  • 3 Terms and Definitions
  • 4 Online monitoring architecture
  • 5 Monitoring parameter category
  • 5.1 Environmental parameters
  • 5.2 Control parameters
  • 5.3 Status parameter
  • 6 Key components monitoring items
  • 6.1 Servo motor
  • 6.2 Servo drive
  • 6.3 Reducer
  • 6.4 Controller
  • 7 Industrial robot complete machine monitoring project
  • 7.1 Industrial robot monitoring parameters
  • 7.2 Other monitoring items
  • 8 Monitoring methods
  • 8.1 Bus monitoring mode
  • 8.2 Additional sensor method
  • 9 Monitoring plan table
  • Appendix A (informative) Tandem robot online monitoring solution

Foreword

This document complies with the provisions of GB/T 1.1-2020 "Standardization Work Guidelines Part 1: Structure and Drafting Rules of Standardization Documents" Drafting.

This document is Part 1 of GB/T 42983 "Industrial Robot Operation and Maintenance". GB/T 42983 has released the following parts.

---Part 1: Online monitoring;

---Part 2: Troubleshooting;

---Part 3: Health Assessment;

---Part 4: Predictive maintenance.

Introduction

Industrial robots are irreplaceable and important equipment in advanced manufacturing and play an important role in supporting intelligent manufacturing and improving production efficiency.

To work. Problems such as lack of industrial robot operation and maintenance standards, lag, and lack of systematicity will lead to difficulties in unifying technical requirements and insufficient product quality.

The lack of guarantee affects the rapid development of the industry.

GB/T 42983 "Industrial Robot Operation and Maintenance" carries out operation and maintenance by monitoring the status of industrial robots to improve industrial robots It is planned to be composed of four parts to ensure operational reliability, protect user interests, and enhance the value of industry maintenance services.

---Part 1: Online monitoring. The purpose is to standardize and determine the terminology, monitoring parameter types, and monitoring items for online monitoring of industrial robots. objectives and monitoring methods, etc.

---Part 2: Troubleshooting. The purpose is to standardize and determine the industrial robot fault diagnosis process, online fault alarm and offline testing. Try waiting.

---Part 3: Health Assessment. The purpose is to standardize and determine the health assessment process, health assessment system and health assessment of industrial robots Methods etc.

---Part 4: Predictive maintenance. The purpose is to standardize and determine the objects, prediction methods, and maintenance plans of industrial robot predictive maintenance.

1 Scope

This document stipulates the parameter types, monitoring items, monitoring methods and the formulation of online monitoring plans for industrial robots online.

This document is suitable for online monitoring of industrial robots and their key components.

2 Normative reference documents

The contents of the following documents constitute essential provisions of this document through normative references in the text. Among them, the dated quotations For undated referenced documents, only the version corresponding to that date applies to this document; for undated referenced documents, the latest version (including all amendments) applies to this document.

GB/T 2298-2010 Mechanical vibration, impact and condition monitoring vocabulary

GB/T 7665-2005 General terminology for sensors

GB/T 12642-2013 Industrial robot performance specifications and test methods

GB/T 12643-2013 Robots and Robot Equipment Glossary

GB/T 12644 Characteristic representation of industrial robots

GB/T 14412 Mechanical installation of mechanical vibration and impact accelerometers

GB/T 19873.1 Machine condition monitoring and diagnosis Vibration condition monitoring Part 1: General principles

GB/T 20921-2007 Machine condition monitoring and diagnostic vocabulary

GB/T 32197 Robot controller open communication interface specification

GB/T 39561.7 CNC equipment interconnection and interoperability Part 7: Industrial robot testing and evaluation

3 Terms and definitions

GB/T 12643-2013, GB/T 20921-2007, GB/T 2298-2010, GB/T 7665-2005 and the following Terms and definitions apply to this document.

3.1 Industrial robot

Automatic control, repeatable programmability, multi-purpose, can program three or more axes, can be fixed or mobile, used in industry Manipulators used in automation.

Note: Industrial robots include.

---Operation machine, including driver;

---Controller, including teaching box and certain communication interfaces (hardware and software);

---Some integrated additional axes. [Source: GB/T 12643-2013,2.9]

3.2 Robot system

It consists of (multiple) industrial robots, (multiple) end effectors and any machinery, equipment, devices, external auxiliaries required for the robot to complete its tasks.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

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