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GB/T 42983.4-2023Industrial robots—Operation and maintenance—Part 4: Predictive maintenance (English PDF)

工业机器人 运行维护 第4部分:预测性维护

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

September 7, 2023

Implementation date

April 1, 2024

Scope

GB/T 42983.4-2023 is the English-translated version of 工业机器人 运行维护 第4部分:预测性维护.

This document specifies the predictive maintenance of industrial robots: the process it follows, how the objects of predictive maintenance are determined, the methods of prediction, the prediction of remaining life, and the planning and management of maintenance.

The document applies to the predictive maintenance of industrial robots. It is the fourth part of the standard on the operation and maintenance of industrial robots.

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Document preview — GB/T 42983.4-2023

National Standard of the People's Republic of China

ICS
25.040.30
Classification
L 67

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Preface
  • Introduction
  • 1 Scope
  • 2 Normative reference documents
  • 3 Terms and Definitions
  • 4 Predictive maintenance process
  • 5 Determination of predictive maintenance objects
  • 6 Forecasting method
  • 6.1 Model-based approach
  • 6.2 Data-driven approach
  • 6.3 Mixed methods
  • 7 Life expectancy
  • 7.1 Forecasting method selection
  • 7.2 Evaluation of prediction results
  • 8 Maintenance planning and management
  • Appendix A (normative) Empirical models of reducers, servo motors, etc
  • Appendix B (informative) Life prediction based on empirical model
  • Appendix C (informative) Life prediction method based on simulation model
  • Appendix D (informative) "Load/Load Ratio-Life" Curve Construction
  • Reference

Foreword

This document complies with the provisions of GB/T 1.1-2020 "Standardization Work Guidelines Part 1: Structure and Drafting Rules of Standardization Documents" Drafting.

This document is Part 4 of GB/T 42983 "Industrial Robot Operation and Maintenance". GB/T 42983 has released the following parts.

---Part 1: Online monitoring;

---Part 2: Troubleshooting;

---Part 3: Health Assessment;

---Part 4: Predictive maintenance.

Introduction

Industrial robots are irreplaceable and important equipment in advanced manufacturing and play an important role in supporting intelligent manufacturing and improving production efficiency.

To work. Problems such as lack of industrial robot operation and maintenance standards, lag, and lack of systematicity will lead to difficulties in unifying technical requirements and insufficient product quality.

The lack of guarantee affects the rapid development of the industry.

GB/T 42983 "Industrial Robot Operation and Maintenance" carries out operation and maintenance by monitoring the status of industrial robots to improve industrial robots It is planned to be composed of four parts to ensure operational reliability, protect user interests, and enhance the value of industry maintenance services.

---Part 1: Online monitoring. The purpose is to standardize and determine the terminology, monitoring parameter types, and monitoring items for online monitoring of industrial robots. objectives and monitoring methods, etc.

---Part 2: Troubleshooting. The purpose is to standardize and determine the industrial robot fault diagnosis process, online fault alarm and offline testing. Try waiting.

---Part 3: Health Assessment. The purpose is to standardize and determine the health assessment process, health assessment system and health assessment of industrial robots Methods etc.

---Part 4: Predictive maintenance. The purpose is to standardize and determine the objects, prediction methods, and maintenance plans of industrial robot predictive maintenance.

1 Scope

This document stipulates the process of predictive maintenance of industrial robots, the determination of predictive maintenance objects, prediction methods, life prediction, and maintenance planning. Planning and management, etc.

This document applies to predictive maintenance of industrial robots.

2 Normative reference documents

The contents of the following documents constitute essential provisions of this document through normative references in the text. Among them, the dated quotations For undated referenced documents, only the version corresponding to that date applies to this document; for undated referenced documents, the latest version (including all amendments) applies to this document.

GB/T 6391-2010 Rated dynamic load and rated life of rolling bearings

GB/T 12642 Industrial robot performance specifications and test methods

GB/T 12643 Glossary of robots and robot equipment

GB/T 20921 Machine condition monitoring and diagnostic vocabulary

GB/T 22239 Basic requirements for network security level protection of information security technology

GB/T 24607-2009 Rolling bearing life and reliability testing and evaluation

GB/T 35089-2018 Test methods for precision gear transmission devices for robots

GB/T 37718-2019 Precision planetary cycloidal reducer for robots

GB/T 42983.1 Industrial robot operation and maintenance Part 1: Online monitoring

GB/T 42983.2 Industrial robot operation and maintenance Part 2: Fault diagnosis

GB/T 42983.3 Operation and maintenance of industrial robots Part 3: Health assessment

3 Terms and definitions

The following terms and definitions as defined in GB/T 12643 and GB/T 20921 apply to this document.

3.1 Maintenance

Repair All technical and management activities performed to maintain and restore the product to a state in which it can perform its specified functions.

3.2 Corrective maintenance

Repairs taken after a malfunction occurs.

Note: Also known as restorative maintenance.

3.3 Preventive maintenance

Maintenance performed according to a fixed schedule or prescribed criteria that detects or prevents deterioration of functional structures, systems, or components.

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

Referenced standards

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