GB/T 41857-2022Sheet metal parts fabricated by fine blanking combined with extrusion process—General specification (English PDF)
金属板料精冲挤压复合成形件 通用技术条件
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Issued by
SAMR; SAC
Level / Type
National · Recommended
Issue date
October 12, 2022
Implementation date
October 12, 2022
Scope
GB/T 41857-2022 is the English-translated version of 金属板料精冲挤压复合成形件 通用技术条件.
GB/T 41857-2022 is the general specification for steel parts made by fine blanking combined with extrusion.
It sets requirements on both the incoming sheet and strip and the finished part: a spheroidite rating of grade 5 or better to JB/T 5074-2007, grain size grade 7 to 10 for micro-alloyed fine grain steel and grade 5 to 8 for other steels, fine blanking dimensional tolerance and shear-surface roughness to GB/T 30573 with extrusion tolerance to JB/T 9180.1, shear-surface verticality, non-shear-surface flatness, shear droop and allowable tear grade, and three part categories set by the d/D ratio of extrusion punch to die.
It also fixes the test methods, inspection rules and marking, packaging, transport and storage. Issued on 12 October 2022, it has applied since that date.
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Document preview — GB/T 41857-2022
National Standard of the People's Republic of China
- ICS
- 25.020
- Classification
- J 32
Issued by: State Administration for Market Regulation; Standardization Administration of the PRC
Contents
- Foreword3
- 1 Scope4
- 2 Normative references4
- 3 Terms and definitions5
- 4 Technical requirements6
- 5 Test methods8
- 6 Inspection rules9
- 7 Marking, packaging, transportation and storage10
- Bibliography12
1 Scope
This document specifies the technical requirements, test methods, inspection rules, marking, packaging, transportation and storage of sheet metal parts fabricated by fine blanking combined with extrusion process (hereinafter referred to as "fine blanking extrusion parts").
This document applies to steel fine blanking extrusion parts fabricated by fine blanking combined with extrusion process.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are indispensable to its application. For dated references, only the version corresponding to that date is applicable to this document; for undated references, the latest version (including all amendments) is applicable to this document.
GB/T 223 (all parts), Methods for chemical analysis of iron, steel and alloy
GB/T 224, Determination of depth of decarburization of steels
GB/T 226, Test method for macrostructure and defect of steel by etching
GB/T 228.1, Metallic materials - Tensile testing - Part 1: Method of test at room temperature
GB/T 230.1, Metallic materials - Rockwell hardness test - Part 1: Test method
GB/T 231.1, Metallic materials - Brinell hardness test - Part 1: Test method
GB/T 699, Quality carbon structural steels
GB/T 1031, Geometrical product specifications (GPS) - Surface texture: Profile method - Surface roughness parameters and their values
GB/T 1591, High strength low alloy structural steels
GB/T 2828.1, Sampling procedures for inspection by attributes - Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection
GB/T 2829, Sampling procedures and tables for periodic inspection by attributes (apply to inspection of process stability)
GB/T 2975, Steel and steel products - Location and preparation of samples and test pieces for mechanical testing
GB/T 3077, Alloy Structure Steels
GB/T 4335, Determination of ferrite grain size for cold rolled low carbon steel sheets
GB/T 4336, Carbon and low-alloy steel - Determination of multi-element contents - Spark discharge atomic emission spectrometric method (routine method)
GB/T 5216, Structural steels with specified hardenability bands
GB/T 6394, Determination of estimating the average grain size of metal
GB/T 8541, Terminology of forging and stamping
GB/T 10561, Steel - Determination of Content of Nonmetallic Inclusions - Micrographic Method Using Standards Diagrams
GB/T 13298, Inspection methods of microstructure for metals
GB/T 13299, Determination of free cementite, pearlite and Widmanstatten structure in steel
GB/T 13320, Metallographic grading atlas and assessing method for steel die forgings
GB/T 30573, Fine blanked parts - General technical requirements
JB/T 5074-2007, Spheroidite grade of low and medium carbon steel
JB/T 9175.2, Fine blanked parts - Part 2: Quality
JB/T 9180.1, Cold extruded steel parts - Part 1: Dimensional tolerance
3 Terms and definitions
Terms and definitions determined by GB/T 8541 and the following ones are applicable to this document.
3.1 Edge straightness
The maximum distance between the concave side of the steel plate or strip and the line connecting the two ends of the length, within the measured length.
c) Decarburization depth and carbide segregation level requirements can be determined through negotiation between the supplier and the buyer.
4 Technical requirements
a) Spheroidizing annealing treatment should be carried out, and the spheroidizing body rating shall meet the requirements of greater than or equal to grade 5 as specified in JB/T 5074-2007;
b) Grain size grade requirements of steel sheet and strip: micro-alloyed fine grain steel should be grade 7 ~ 10, and other steel types should be grade 5 ~ 8;
4.2 Fine blanking extrusion parts
4.2.1 Dimensions
The dimensional requirements for fine blanking extrusion parts include:
a) The fine blanking dimensional tolerance and shear surface roughness requirements shall meet the requirements of GB/T 30573, and the extrusion tolerance shall meet the requirements of JB/T 9180.1;
b) The fine blanking shear surface verticality tolerance and the non-shear surface flatness tolerance shall meet the requirements of GB/T 30573, and the extrusion shear surface verticality tolerance shall not be greater than the fine blanking shear surface verticality tolerance;
c) When extrusion is carried out under the condition of d/D >1 (d is the diameter of the extrusion convex mold; D is the diameter of the extrusion concave mold), the diameter l and depth h of the extrusion shrinkage cavity shall meet the requirements of the buyer.
4.2.2 Appearance
The appearance requirements for fine blanking extrusion parts are as follows.
a) The shear surface serviceability rate grade, the shear surface allowable tear grade, and the shear droop requirements, of fine blanking extrusion parts, shall meet the requirements of GB/T 30573.
b) Surface quality defects on the non-shear surface of fine blanking extrusion parts due to coining, bumping, etc. shall be determined through negotiation between the supplier and the buyer.
c) Fine blanking extrusion parts are divided into three categories according to d/D (for special-shaped extrusions, the calculation is based on the diameter of the envelope circle). The common defects of the three types of fine blanking extrusion parts are shown in Figure 1. The extrusion forming defect control of fine blanking extrusion parts shall meet the following requirements:
a) General inspection: dimensional tolerance, shear surface serviceability rate grade, shear surface allowable tear grade, shear surface verticality, shear droop, burr, non-shear surface flatness and surface quality of non-shear surface, etc.;
b) Supplementary inspection: shear surface roughness and metallographic structure, etc.
The inspection of fine blanking extrusion parts shall be confirmed through consultation between the supplier and the buyer. If random inspection is adopted, it shall be carried out in accordance with the provisions of GB/T 2828.1 and GB/T 2829.
6 Inspection rules
6.4 The inspection of finished fine blanking extrusion parts shall be carried out by the quality inspection department of the supplier according to the drawings of fine blanking extrusion parts, the order contract, this document and the provisions of JB/T 9175.2.
6.5 The acceptance of finished fine blanking extrusion parts shall be carried out by the buyer according to the quality certificate of the supplier, the drawings of fine blanking extrusion parts, the order contract, this document and JB/T 9175.2, as agreed in the contract or according to GB/T 2828.1, GB/T 2829 for spot check and acceptance.
6.6 The batching, sampling and determination of inspection results for fine blanking extrusion parts shall be confirmed by both parties at the time of ordering.
6.7 After the inspection is completed, the product inspection report shall be given in time, mainly including three aspects: dimensions, material, and appearance. The report shall also include the names of supplier and buyer, part number, part name, user mark, supply status, order number, and inspection date, etc.
7 Marking, packaging, transportation and storage
7.1 Fine blanking extrusion parts are generally not marked. When marking is required, it shall be indicated in the drawing of the fine-blanking extrusion part.
7.2 Each batch of fine blanking extrusion parts shall have a quality certificate when delivered. Its main contents include:
a) names of supplier and buyer;
b) order contract number, name of the fine blanking extrusion part, and part number of the fine blanking extrusion part;
c) quantity of fine blanking extrusion parts;
d) material designation;
e) inspection result; […]
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 224Determination of the depth of decarburization of steels
- GB/T 226Test method for macrostructure and defect of steel by etching
- GB/T 228.1Metallic Materials — Tensile Testing — Part 1: Method of Test at Room Temperature
- GB/T 230.1Metallic materials - Rockwell hardness test - Part 1: Test method
- GB/T 231.1Metallic materials - Brinell hardness test - Part 1: Test method
- GB/T 699Quality carbon structure steels
GB/T 223
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