GB/T 38603-2020Safety and control devices for gas burners and gas-burning appliances—Particular requirements—Electronic controller (English PDF)
燃气燃烧器和燃烧器具用安全和控制装置 特殊要求 电子控制器
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Issued by
SAMR; SAC
Level / Type
National · Recommended
Issue date
March 31, 2020
Implementation date
February 1, 2021
Scope
GB/T 38603-2020 is the English-translated version of 燃气燃烧器和燃烧器具用安全和控制装置 特殊要求 电子控制器.
GB/T 38603-2020 is the Chinese standard "Safety and control devices for gas burners and gas-burning appliances - Particular requirements - Electronic controller".
Its scope clause reads: This standard specifies the terms and definitions, classification, structure, requirements, test methods, inspection rules, marking, installation and operating instructions, packaging, transportation and storage, of the electronic controllers for gas burners and gas-burning appliances, which are used for city gas, as specified in GB/T 13611.
This standard applies to the electronic controllers for gas burners and gas-burning appliances, of the gas water heaters, gas heating water heaters, gas burners/machines, gas steam generators, gas boilers, gas stoves and other combustion appliances, which have automatic combustion control functions.
Its clauses include terms and definitions; categories; structure; requirements; test method; inspection rules; signs, installation and operating instructions; packaging, transportation, storage.
It was issued by the State Administration for Market Regulation on MARCH 31, 2020 and took effect on FEBRUARY 01, 2021.
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Document preview — GB/T 38603-2020
National Standard of the People's Republic of China
- ICS
- 91.140
- Classification
- P 45
Issued by: State Administration for Market Regulation; Standardization Administration of the PRC
Contents
- Foreword4
- 1 Scope5
- 2 Normative references5
- 3 Terms and definitions6
- 3.1 Combustion control6
- 3.2 Circuit structure9
- 4 Categories10
- 5 Structure11
- 5.1 Protection provided by the enclosure11
- 5.2 Structure design of controller11
- 5.3 Circuit structure of internal fault protection12
- 6 Requirements12
- 6.1 Function12
- 6.2 Thermal stress13
- 6.3 Continuous operation performance13
- 6.4 Internal fault protection13
- 6.5 Safety of electrical components14
- 6.6 EMC safety14
- 6.7 Battery-powered controller14
- 7 Test method14
- 7.1 Test conditions and allowable errors14
- 7.2 Function test15
- 7.3 Thermal stress test15
- 7.4 Continuous operation performance test16
- 7.5 Internal fault protection test16
- 8 Inspection rules16
- 8.1 Exit-factory inspection16
- 8.2 Type inspection17
- 9 Signs, installation and operating instructions20
- 9.1 Signs20
- 9.2 Installation and operating instructions20
- 9.3 Warning notice21
- 10 Packaging, transportation, storage21
- Appendix A (Informative) Correspondence of clauses supporting basic requirements of GB 16914-2012 in this standard22
- Appendix B (Normative) Combustion control function module24
- Appendix C (Normative) Emission function module of combustion product29
- Appendix D (Normative) Reset function module32
- Appendix E (Normative) Gas cut-off function module35
- Appendix F (Normative) Temperature control function module37
- Appendix G (Normative) Failure control technology and measures for functional safety-related systems40
- Appendix H (Normative) EMC safety41
- Appendix I (Normative) Battery-powered controller43
- Appendix J (Normative) Failure modes of electrical/electronic components46
- References49
1 Scope
This standard specifies the terms and definitions, classification, structure, requirements, test methods, inspection rules, marking, installation and operating instructions, packaging, transportation and storage, of the electronic controllers for gas burners and gas-burning appliances, which are used for city gas, as specified in GB/T 13611.
This standard applies to the electronic controllers for gas burners and gas-burning appliances, of the gas water heaters, gas heating water heaters, gas burners/machines, gas steam generators, gas boilers, gas stoves and other combustion appliances, which have automatic combustion control functions.
2 Normative references
The following documents are essential to the application of this document. For the dated documents, only the versions with the dates indicated are applicable to this document; for the undated documents, only the latest version (including all the amendments) is applicable to this standard.
GB/T 2828.1 Sampling procedures for inspection by attributes - Part 1:
Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection
GB/T 4208 Degrees of protection provided by enclosure(IP code)
GB/T 6346.14 Fixed capacitors for use in electronic equipment - Part 14:
Sectional specification - Fixed capacitors for electromagnetic interference suppression and connection to the supply mains
GB/T 13611 Classification and basic characteristics of city gas
GB/T 14004 Fixed capacitors for use in electronic equipment - Part 6:
Sectional specification - Fixed metallized polycarbonate film dielectric d.c. capacitors (available for certification)
3 Terms and definitions
The terms and definitions as defined in GB/T 30597, GB/T 14536.1, GB/T 14536.6, GB/T 20438.4, as well as the following terms and definitions, apply to this document. For ease of use, some terms and definitions in GB/T 30597,
GB/T 14536.1, GB/T 14536.6, GB/T 20438.4 are repeatedly listed below.
3.1 Combustion control
3.1.5 Ignition safety time
The time interval, FROM when the gas valve is turned on TO when no flame signal is detected and the gas valve is turned off.
3.1.6 Safety shut-down
The realization of safety cut-off of gas, through limiter, safety cut-off device or internal fault detection of the system.
Note: Rewrite GB/T 14536.6-2008, definition 2.3.122.
3.1.7 Non-volatile lock-out
A kind of safe shutdown state of the system, that the system restart can only be achieved through the system's manual reset device.
3.1.8 Volatile lock-out
A kind of safe shutdown state of the system, that the system restart can only be achieved through a system's manual reset device or power-off restart.
4 Categories
The controller is divided into three categories. category A, category B, category C, according to the safety of its control functions. The classification principle shall comply with the provisions of 4.1.2 in GB/T 30597-2014.
5 Structure
5.1 Protection provided by the enclosure
5.1.1 When the controller is installed and used in the manner, which is declared by the manufacturer, it shall have a degree of protection, which is suitable for its use.
5.2 Structure design of controller
5.2.1 The structural appearance requirements of the controller shall comply with the provisions of Chapter 11 of GB/T 14536.6-2008.
5.2.2 When the controller has two or more control functions, it shall meet the following requirements.
5.2.3 When the controller is composed of two or more functional modules, it shall meet the following requirements. […]
5.3 Circuit structure of internal fault protection
5.3.1 Circuit structure of category A controller
Category A controllers have no circuit structure requirements for internal fault protection.
5.3.2 Circuit structure of category B controller
The circuit structure of the category B controller shall at least conform to one of the following structures.
5.3.3 Circuit structure of category C controller
6 Requirements
6.1 Function
When the controller is designed according to function, it can be divided into the following functional modules; each module shall meet the requirements of Appendix B ~ Appendix F.
6.2 Thermal stress
6.2.1 Under normal conditions of use, the electronic components of the controller shall be able to adapt to cyclical changes, between the highest temperature and the lowest temperature.
Note: The temperature change may be due to changes in the ambient temperature,
6.2.2 Under the load specified by the manufacturer, after the thermal stress test is carried out, according to the test method in 7.3, the controller shall be able to work normally AND meet the functional requirements specified in 6.1.
6.3 Continuous operation performance
6.3.1 The controller shall comply with the provisions of D.2.2.3 in GB/T 30597-2014.It shall complete at least 250000 normal start-up operation cycles, without failure.
6.5 Safety of electrical components
The controller shall meet the requirements of 6.3.8 in GB/T 30597-2014.
6.6 EMC safety
The electromagnetic compatibility safety of the controller shall meet the requirements of Appendix H.
6.7 Battery-powered controller
The battery-powered controller shall comply with the provisions of Appendix I.
7 Test method
7.1 Test conditions and allowable errors
7.1.1 Test conditions
The controller shall be tested under the following test conditions.
7.1.2 Tolerance
After the system reaches a stable temperature, the measurement is performed; the unit measurement error shall meet the following requirements. […]
7.2 Function test
7.2.1 At ambient temperature
According to the manufacturer's instructions, under the conditions specified in […]
7.2.2 At low temperatures
Repeat the test of 7.2.1, under the conditions of 0 °C OR the declared lowest ambient temperature (whichever is smaller).
7.2.3 At high temperatures
Repeat the test of 7.2.1, under the conditions of 60 °C OR the declared highest ambient temperature (whichever is larger).
7.3 Thermal stress test
The controller is tested, in accordance with the provisions of D.3.2.1 in GB/T 30597-2014.
7.5 Internal fault protection test
The controller is tested, in accordance with the provisions of D.3.3 in GB/T 30597-2014. When the internal fault protection test is performed on the category C controller, the second fault shall be introduced, under the following conditions. […]
8 Inspection rules
8.1 Exit-factory inspection
8.1.3 Judgment rules
According to the provisions of 8.1.2, judge whether the batch of products are accepted or not. For the unacceptable batch, after the unqualified items are 100% inspected, the unqualified products shall be rejected or corrected; THEN the inspection shall be carried out again, according to the provisions of 8.1.2.
8.2 Type inspection
8.2.1 Inspection conditions
Type inspection shall be carried out, in one of the following situations.
8.2.2 Inspection items Type
inspection items are as shown in Table 2.
8.2.3 Type inspection data
The type inspection information, to be provided by the manufacturer, shall at least include the following. […]
8.2.4 Evaluation document
The evaluation document, which is provided by the manufacturer, shall include at least the following contents. […]
8.2.5 Type inspection specimen
The manufacturer shall provide the simulated load and external components, which are required to complete each test. Meanwhile, it shall provide at least 4 controller specimens, at the same time. The specimens, which are required by the main test, are as follows. […]
8.2.6 Judgment rules
When all the inspection items of the sample meet the requirements, it is judged as qualified.
9 Signs, installation and operating instructions
9.1 Signs
The signs of the controller shall not only comply with the provisions of 8.1 in GB/T 30597-2014, but also include at least the rated voltage or voltage range.
9.2 Installation and operating instructions
The installation and operation instructions of the controller shall not only comply with the provisions of 8.2.1 in GB/T 30597-2014, but also include at least the following contents. […]
9.3 Warning notice
The warning notice shall be attached to the packing box of each batch of controllers; its content is "Please read the instructions carefully before use; the controller shall be installed in a location, that meets the current requirements."
10 Packaging, transportation, storage
The packaging, transportation, storage of the controller shall comply with the requirements in Chapter 9 of GB/T 30597-2014. […]
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 49 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 2828.1Sampling procedures for inspection by attributes - Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection
- GB/T 4208Degrees of protection provided by enclosures (IP code)
- GB/T 6346.14Fixed capacitors for use in electronic equipment - Part 14: Sectional specification--Fixed capacitors for electromagnetic interference suppression and connection to the supply mains
- GB/T 13611Classification and basic characteristics of urban gas
- GB/T 14004Fixed capacitors for use in electronic equipment. Part 6: Sectional specification. Fixed metallized polycarbonate film dielectric d.c. capacitors
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Related Standards
GB/T 13611-2018 — Classification and basic characteristics of city gas
GB/T 13611-2026 — Classification and basic characteristics of urban gas
GB/T 14004-1992 — Fixed capacitors for use in electronic equipment. Part 6: Sectional specification. Fixed metallized polycarbonate film dielectric d.c. capacitors
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