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GB/T 34912-2024Guide for the energy-saving design of industrial boiler systems (English PDF)

工业锅炉系统节能设计指南

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

September 29, 2024

Implementation date

September 29, 2024

Scope

GB/T 34912-2024 is the English-translated version of 工业锅炉系统节能设计指南.

GB/T 34912-2024 is the Chinese guide to designing an industrial boiler system for energy efficiency. Industrial boilers are the largest single category of coal and gas burning plant in China outside power generation, several hundred thousand of them, and most of the energy they waste is lost at the design stage rather than in operation: a boiler oversized for the load cycles on and off all day, a system designed without waste heat recovery cannot get it back later, and insulation and control specified late are specified badly. The guide is written in the order the design is done: the heat load, fuel and water quality data that have to be established first; the selection of the boiler by firing type, grate-fired, circulating fluidised bed, electrode electric, electric heat storage and biomass; the steam and water system; the fuel and ash handling including oil and gas storage and delivery; the air and flue gas system; waste heat recovery; the insulation of equipment and pipework; the monitoring and control; and the particular measures required at high altitude. The 2024 edition replaces GB/T 34912-2017.

Document preview — GB/T 34912-2024

National Standard of the People's Republic of China

ICS
27.010
Classification
F 01
Replacing
GB/T 34912-2017

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • 1 Scope1
  • 2 Normative references1
  • 3 Terms and Definitions2
  • 4 General Principles3
  • 4.1 Basic Principles3
  • 4.2 Heat load data principles4
  • 4.3 Fuel material principles5
  • 4.4 Water quality data principles5
  • 4.5 Heating medium principles5
  • 4.6 Other suggestions5
  • 5 Boiler selection6
  • 5.1 Basic Principles6
  • 5.2 Selection of Layer-fired Boilers6
  • 5.3 Circulating fluidized bed boiler selection7
  • 5.4 Selection of Pulverized Coal Industrial Boilers8
  • 5.5 Selection of oil and gas fired boilers9
  • 5.6 Selection of Electrode-type Electric Heating Boiler9
  • 5.7 Selection of Electric Thermal Energy Storage Boiler10
  • 5.8 Biomass fuel boiler selection10
  • 6 Selection of equipment for soda and water system11
  • 6.2 Deaerator11
  • 6.3 Boiler feed pump12
  • 6.4 Heating network circulation pump and water supply pump12
  • 6.5 Water treatment system equipment12
  • 7 Fuel and ash storage and transportation systems and equipment12
  • 7.1 Basic Principles12
  • 7.2 Coal Transportation System Solution13
  • 7.3 Coal transportation system equipment13
  • 7.4 Ash and slag removal system equipment14
  • 7.5 Circulating fluidized bed boiler limestone delivery system15
  • 7.6 Oil unloading and storage system equipment15
  • 7.7 Oil transportation system equipment16
  • 7.8 Gas storage and transportation system equipment16
  • 8 Smoke and air system and equipment selection16
  • 8.1 Basic Principles16
  • 8.2 Blowers and induced draft fans16
  • 8.3 Air duct and smoke duct layout16
  • 8.4 Environmental protection supporting equipment17
  • 10 Insulation of equipment and pipelines18
  • 10.1 Basic Principles18
  • 10.2 Insulation materials18
  • 10.3 Insulation principles18
  • 11.1 Thermal Monitoring and Control Project19
  • 11.2 Energy Monitoring and Management Center Functions19
  • 11.3 Monitoring and control equipment20
  • 12 Energy-saving design for plateau environment20
  • 12.1 Basic Principles20
  • 12.2 Boiler selection20
  • 12.3 Motor selection21
  • 12.4 Soda System22
  • 12.5 Ventilation and smoke system22
  • 13 Calculation method of energy saving index of industrial boiler system22
  • 13.1 Calculation of thermal efficiency of industrial boiler system design22
  • 13.2 Energy Utilization of Industrial Boiler Systems24
  • 13.3 Calculation of unit energy consumption of industrial boiler systems25
  • 71 References76

Foreword

This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part

1.Structure and drafting rules for standardization documents" Drafting. This document replaces GB/T 34912-2017 "Guidelines for Energy-saving Design of Industrial Boiler Systems". In addition to structural adjustments and editorial changes, the main technical changes are as follows:

a) The scope was changed and "Energy-saving Design for Plateau Environment" was added (see Chapter 1, Chapter 1 of the.2017 edition);

b) Added the application principles of new materials, new technologies and new processes, and changed the energy efficiency rating principles of industrial boiler system energy-using equipment (See 4.1.8, 4.1.8~

4.1.14 of the.2017 edition);

c) Added fuel quality principles for circulating fluidized bed boilers and biomass pellet fuel boilers (see

4.3.6 and 4.3.7);

d) Added the principles of multi-energy complementary systems of renewable energy and fossil energy, and energy storage systems (see 4.6);

e) Added the principle of "giving priority to renewable energy and clean fuels based on local policies and resource endowments" (see 5.1.3);

f) Deleted "Table

1 Requirements for coal quality of chain furnace" (see Table 1 of the.2017 edition);

g) The basic principles for boiler selection, the selection of layer-fired boilers, circulating fluidized bed boilers, pulverized coal industrial boilers, and oil and gas boilers have been changed. Principles (see

5.9 of the.2017 edition);

h) Added the selection principles for electrode-type electric heating boilers, electric thermal energy storage boilers, and biomass fuel boilers (see

1 Scope

GB/T 34912-2024 is the Chinese guide to designing an industrial boiler system for energy efficiency. Industrial boilers are the largest single category of coal and gas burning plant in China outside power generation, several hundred thousand of them, and most of the energy they waste is lost at the design stage rather than in operation: a boiler oversized for the load cycles on and off all day, a system designed without waste heat recovery cannot get it back later, and insulation and control specified late are specified badly. The guide is written in the order the design is done: the heat load, fuel and water quality data that have to be established first; the selection of the boiler by firing type, grate-fired, circulating fluidised bed, electrode electric, electric heat storage and biomass; the steam and water system; the fuel and ash handling including oil and gas storage and delivery; the air and flue gas system; waste heat recovery; the insulation of equipment and pipework; the monitoring and control; and the particular measures required at high altitude. The 2024 edition replaces GB/T 34912-2017.

This document provides the general principles for energy-saving design of industrial boiler systems, boilers, steam-water systems and equipment, fuel and ash storage and transportation systems and Equipment, air and smoke systems and equipment selection, waste heat recovery, equipment and pipeline insulation, monitoring and control, plateau environment energy-saving design and industrial boilers Guidance on calculation methods of system energy-saving indicators, etc. This document is applicable to single boilers with water as the medium, rated outlet steam pressure of 0.1MPa~3.8MPa, and rated steam temperature less than Industrial steam boiler systems with a rated outlet water pressure of

0.1 MPa to

2.5 MPa and industrial hot water boiler systems with a rated outlet water pressure of 450°C or above Can design and transform.

2 Normative references

The contents of the following documents constitute essential clauses of this document through normative references in this document. For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to This document.

GB/T 150.1 Pressure vessels Part

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 80 pages — is available in the English PDF.

Referenced standards

Normative references

GB 50041 · GB 50049-2011 · GB 50057

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