GB/T 28570-2025Technical guide of on-line condition monitoring system for hydraulic turbine and generator units (English PDF)
水轮发电机组状态在线监测系统技术导则
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Issued by
SAMR; SAC
Level / Type
National · Recommended
Issue date
August 29, 2025
Implementation date
March 1, 2026
Scope
GB/T 28570-2025 is the English-translated version of 水轮发电机组状态在线监测系统技术导则.
GB/T 28570-2025 is the Chinese national standard covering watching a hydro set while it runs — the vibration, shaft displacement, pressure pulsation, air gap, partial discharge and temperature measured and where the sensors go, the sampling and the alarm thresholds, the diagnosis of the faults each signal reveals, and the system architecture and its own reliability. It replaces GB/T 28570-2012, under the China Electrical Equipment Industry Association. In force from 1 March 2026. Issued on 29 August 2025, it has been in force since 1 March 2026, replacing GB/T 28570-2012.
Document preview — GB/T 28570-2025
National Standard of the People's Republic of China
- ICS
- 29.160.40
- Classification
- K 52
- Replacing
- GB/T 28570-2012
Issued by: State Administration for Market Regulation; Standardization Administration of the PRC
Contents
- PrefaceV
- 1 Scope1
- 2 Normative references1
- 3 Terms and Definitions1
- 4 General Principles3
- 5 System Functions4
- 5.1 Data Collection and Real-time Monitoring4
- 5.2 Data Analysis4
- 5.3 Data Management5
- 5.4 Alarm function5
- 5.5 Operation Condition Analysis6
- 5.6 Auxiliary Diagnosis6
- 5.7 Dynamic Balance Calculation6
- 5.8 Status Report6
- 5.9 Remote Monitoring6
- 5.10 Other functions6
- 6 Basic System Structure6
- 6.1 System Configuration6
- 6.2 Sensor Unit6
- 6.3 Data Acquisition Unit6
- 6.4 Host computer unit7
- 7 Measurement point arrangement7
- 7.1 General7
- 7.2 Key phase measurement point7
- 7.3 Vibration and swing measurement points7
- 7.4 Axial displacement measurement point8
- 7.5 Pressure pulsation measurement point8
- 7.6 Stator core vibration measurement points8
- 7.7 Generator air gap measurement point8
- 7.8 Generator Magnetic Flux Density Measurement Points9
- 7.9 Generator Partial Discharge Measurement Points9
- 7.10 Stator Winding End Vibration Measurement Points9
- 7.11 Vibration measurement points in stator bar slots9
- 7.12 Stator Slip Ring Temperature Measurement Points9
- 7.13 Rotor Pole Core Surface Temperature Measurement Points9
- 7.14 Noise measurement point9
- 7.15 Bolt stress measurement points9
- 7.16 Carbon brush slip ring temperature measurement point9
- 8 Sensor10
- 8.1 Swing and Key Phase Sensors10
- 8.2 Vibration Sensor10
- 8.3 Stator Core Vibration Sensor10
- 8.4 Axial displacement sensor11
- 8.5 Pressure Pulsation Sensor11
- 8.6 Air Gap Sensor11
- 8.7 Magnetic Flux Density Sensor11
- 8.8 Partial Discharge Sensors12
- 8.9 Stator Winding End Vibration Sensor12
- 8.10 Vibration sensor in stator bar slot12
- 8.11 Stator Slip Ring Temperature Sensor12
- 8.12 Rotor Pole Core Surface Temperature Sensor13
- 8.13 Noise Sensor13
- 8.14 Bolt stress sensor13
- 8.15 Carbon Brush Slip Ring Temperature Sensor13
- 8.16 Sensor installation requirements13
- 9 Data acquisition equipment14
- 9.1 Data Collection Box14
- 9.2 Status Monitoring Panel Cabinet15
- 9.3 Accessories15
- 10 Host computer equipment15
- 10.1 General Principles15
- 10.2 Data Server15
- 10.3 Web Server16
- 10.4 Engineer Workstation16
- 10.5 Auxiliary equipment16
- 11 Testing and Inspection16
- 11.1 General requirements16
- 11.2 Test and inspection items16
- 12 Documents and Information1717
- 12.1 General requirements17
- 12.2 Design Documents17
- 12.3 Installation Files17
- 12.4 Operation Files17
- 12.5 Maintenance Files18
- 12.6 Test Documents18
- Appendix A (Informative) Typical Structure Diagram of Hydro-generator Set Status Online Monitoring System19
- Appendix B (Informative) Typical measurement point configuration of the online monitoring system for the status of hydro-generator units20
- Appendix C (Informative) Typical Installation Diagram of Hydro-generator Air Gap Sensor23
- Appendix D (Informative) Overview of On-line Measurement of Partial Discharge in Hydrogenerators25
- D.1 Necessity of partial discharge monitoring25
- D.2 Partial discharge pulse signal characteristics25
- D.3 Selection of partial discharge sensors26
- D.4 Installation of partial discharge sensors26
- D.5 Noise Separation Technology26
- D.6 Partial Discharge Data Interpretation27
- Appendix E (Informative) Technical Specifications for Condition Monitoring Parameters of Hydro-generator Sets28
- E.1 Peak-to-peak value calculation method28
- E.2 Phase Angle Definition28
- E.3 Effective value calculation method29
- E.4 Partial discharge value (Qm) and partial discharge quantity (NQN)29
- E.5 Condition Monitoring Parameter Units30
- Reference31
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1: Structure and drafting rules for standardization documents" Drafting.
This document replaces GB/T 28570-2012 "Technical Guidelines for Online Condition Monitoring Systems for Hydro-generator Sets" and is compatible with GB/T 28570- Compared with 2012, in addition to structural adjustments and editorial changes, the main technical changes are as follows.
a) Added stator winding end vibration, stator bar slot vibration, stator slip ring temperature, rotor pole core surface temperature, noise The online monitoring requirements for condition monitoring parameters such as noise, bolt stress and carbon brush slip ring temperature are supplemented accordingly.
Corresponding data collection and software functional requirements (see 5.2);
b) Added the measurement point configuration and sensor performance requirements for new condition monitoring parameters (see 7.10 to 7.16, 8.9 to 8.15);
c) Modified some technical indicators of some sensors (see Chapter 8, Chapter 8 of the 2012 edition);
d) The performance requirements for the host computer equipment have been changed to adopt the current mainstream configuration (see 10.2, 10.4, and 10.1, 10.3 of the 2012 edition).
Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.
This document is proposed by the China Electrical Equipment Industry Association.
This document is under the jurisdiction of the National Technical Committee for Standardization of Large Generators (SAC/TC511).
This document was drafted by: Harbin Large Electric Motor Research Institute Co., Ltd., Beijing Huake Tongan Monitoring Technology Co., Ltd., Harbin Electric Motor Factory Co., Ltd., Dongfang Electric Corporation, Dongfang Electric Corporation, PowerChina Huadong Engineering & Research Institute Co., Ltd., China Electric China Power Construction Group Chengdu Survey and Design Institute Co., Ltd., China Power Construction Group Northwest Survey and Design Institute Co., Ltd., China Power Construction Group Kunming China Water Resources and Hydropower Research Institute Co., Ltd., China Three Gorges Construction (Group) Co., Ltd., State Grid New Energy Group Co., Ltd.
Co., Ltd., China Southern Power Grid Energy Storage Co., Ltd., PowerChina Beijing Engineering Group Co., Ltd., Huadian Electric Power Science Research Institute Northeast Branch of China Power Engineering Group Co., Ltd., China Yangtze Power Co., Ltd., Yalong River Basin Hydropower Development Co., Ltd., Yangtze River Survey, Planning, Design and Research Co., Ltd., and China Southern Power Grid Peaking and Frequency Regulation Power Generation Co., Ltd.
Maintenance and Testing Branch, China Railway Water Resources and Hydropower Planning and Design Group Co., Ltd., China Water Resources Zhujiang Planning, Survey and Design Co., Ltd., China Power Construction Group Guiyang Survey and Design Institute Co., Ltd.
The main drafters of this document are: Sun Yutian, Zhu Yuliang, Wang Gui, Zheng Songyuan, Liang Quanwei, Zheng Xiaokang, Chen Jiaheng, Zheng Yingxia, Chen Zujia, Duan Hongjiang, Chen Hongyu, Chen Zeyang, Zhou Ye, Li Haijun, Sun Yongxin, Gou Dongming, Wang Jianjun, Luo Yun, Zheng Taoping, Li Xianghua, Song Xufeng, Zhang Liang, Li Qing, Zhang Jianhua, Wu Guoying, Weng Fagen, Liu Guofeng, Tang Lei, and Li Bingyuan.
The previous versions of this document and the documents it replaces are as follows.
— First published in 2012 as GB/T 28570-2012;
— This is the first revision.
Hydro-generator status online monitoring system Technical Guidelines
1 Scope
This document specifies the system functions, basic structure, measurement point layout, sensors, data acquisition, and other aspects of the online monitoring system for the status of hydro-generator units.
Technical requirements for equipment and host equipment, as well as testing and inspection, documents and information, etc.
This document applies to the design, manufacture and operation management of the online status monitoring system of hydro-generator units (including pumped storage units).
2 Normative references
This document has no normative references.
3 Terms and Definitions
The following terms and definitions apply to this document.
3.1 generator units
A measurement system for real-time online monitoring of the operating status of various parts of a hydro-generator set.
3.2 Key phase signal keyphase
The reference azimuth signal of the hydro-generator set status online monitoring system on the main shaft.
3.3 vibration
The reciprocating displacement of designated points of each component of the unit relative to the equilibrium position over time.
3.4 Run-out
The radial vibration of a certain part of the main shaft of a hydro-generator set relative to the adjacent fixed parts.
Note. Also known as shaft relative vibration.
3.5 pressure pulsation
The reciprocating variation of the fluid pressure in the flow channel relative to the average value during a selected period of time.
3.6 air gap
The minimum radial distance between the outer edge of the generator rotor pole and the inner edge of the stator core.
3.7 magnetic flux density
The magnetic flux passing perpendicularly through a unit area.
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 30 pages — is available in the English PDF.
Referenced standards
Editions of GB/T 28570
| Edition | Title | Revision | Status |
|---|---|---|---|
| GB/T 28570-2025 | Technical guide of on-line condition monitoring system for hydraulic turbine and generator units | current edition | Current |
| GB/T 28570-2012 | Technical guide of on-line condition monitoring system for hydraulic turbine and generator units | previous edition | In force |
This page sells the current edition, GB/T 28570-2025. Earlier editions are listed for reference only.
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