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GB/T 27544-2011Industrial trucks -- Electrical requirements (English PDF)

工业车辆 电气要求

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Issued by

Standardization Administration of China

Level / Type

National · Recommended

Issue date

November 21, 2011

Implementation date

May 1, 2012

Scope

GB/T 27544-2011 is the English-translated version of 工业车辆 电气要求.

GB/T 27544-2011 — This standard specifies the design and manufacture of self-propelled industrial vehicles (including with mast) and telescopic sport utility truck (see GB/T 6104-2005 3.1.3.1.8) and not greater than the rated traction tractor electrical requirements of 20000N.

This standard applies to the battery voltage of the vehicle in line with ISO 1044, and the additional requirements of the vehicle with the main power supply, see GB 5226.1-2008.

This standard does not apply to. --- Vehicles in use in potentially explosive atmospheres; --- And EMC related issues. This standard will not repeat the relevant rules and technical methods and materials used in vehicle manufacturing industry requirements. Above can Reference ISO 12100-2.

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Document preview — GB/T 27544-2011

National Standard of the People's Republic of China

ICS
53.060
Classification
J 83

Issued by: Standardization Administration of China

Contents

  • Introduction
  • 1 Scope
  • 2 Normative references
  • 3 Terms and definitions
  • 4 3 danger list
  • 5 Requirements
  • 5.1 Electrical requirements for electric vehicles
  • 5.1.1 Traction batteries
  • 5.1.2 Battery cable
  • 5.1.3 Battery connector
  • 5.1.4 Battery charging
  • 5.1.5 Battery emergency shut-off (off) requires
  • 5.1.6 Structural Design
  • 5.1.7 Nominal DC voltage exceeds 120V vehicles
  • 5.1.8 Wire and wire
  • 5.1.9 Electric shock protection [direct contact and indirect contact (spaced)]
  • 5.1.10 Lamps and holders
  • 5.1.11 Chain loose and damaged
  • 5.1.12 Low voltage
  • 5.1.13 Overcurrent protection element
  • 5.1.14 Control System - General
  • 5.1.15 Control system - Run
  • 5.1.16 Control system - loading and unloading operations
  • 5.1.17 Control System - Steering
  • 5.1.18 Contactor
  • 5.1.19 Vehicle Testing

Foreword

This standard was drafted in accordance with GB/T 1.1-2009 given rules.

This standard uses the translation method identical with ISO 20898:2008 "industrial vehicle electrical requirements." Correspondence between the consistency of the standards of international documents and normative references of the following documents.

GB 4208 housing protection (IP Code) (GB 4208-2008, IEC 60529:2001, IDT) GB/T 14472 Fixed capacitors for use in electronic equipment - Part 14. Sectional specification. electromagnetic interference suppression and power supply connected to the main network Then fixed capacitor (GB/T 14472-1998, idt IEC 60384-14:1993) GB/T 15706.2 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (GB/T 15706.2-2007, ISO 12100-2:2003, IDT) GB/T 16855.1 machinery safety control system relating to safety components - Part 1. General principles for design (GB/T 16855.1-2008, ISO 13849-1:2006, IDT) GB/T 17938 Industrial vehicle electric vehicle traction lead-acid battery Preferred voltages (GB/T 17938-1999, idt ISO 1044:1993) the standard proposed by China Machinery Industry Federation.

This standard by the National Standardization Technical Committee Vehicle (SAC/TC332) centralized.

1 Scope

This standard specifies the design and manufacture of self-propelled industrial vehicles (including with mast) and telescopic sport utility truck (see GB/T 6104-2005 3.1.3.1.8) and not greater than the rated traction tractor electrical requirements of 20000N.

This standard applies to the battery voltage of the vehicle in line with ISO 1044, and the additional requirements of the vehicle with the main power supply, see GB 5226.1-2008.

This standard does not apply to.

--- Vehicles in use in potentially explosive atmospheres;

--- And EMC related issues.

This standard will not repeat the relevant rules and technical methods and materials used in vehicle manufacturing industry requirements. Above can Reference ISO 12100-2.

2 Normative references

The following documents for the application of this document is essential. For dated references, only the dated version suitable for use herein Member. For undated references, the latest edition (including any amendments) applies to this document.

GB 5226.1-2008 Safety of machinery - Electrical machinery and electrical equipment - Part 1. General requirements (IEC 60204-1:2005, IDT) GB/T 16856.1-2008 Safety of machinery - Risk assessment - Part 1. Principles (ISO 14121-1:2007, IDT) ISO 1044 industrial vehicle electric vehicle traction lead-acid batteries Preferred voltages (Industrialtrucks-Lead-acidtractionbatteriesforelectrictrucks-Preferredvoltages) ISO 12100-2 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (Safetyofmachinery-Basic concepts, generalprinciplesfordesign-Part 2. Technicalprinciples) ISO 13849-1 Safety of machinery - Safety-related control system components - Part 1. General principles for design (Safetyofmachinery-Safety-relatedpartsofcontrolsystems-Part 1. Generalprinciplesfordesign) EN50272-3 Safety requirements for secondary batteries and battery installations Part 3. Traction batteries (Safetyrequirements forsecondarybatteriesandbatteryinstalations-Part 3. Tractionbatteries) IEC 60384-14 Fixed capacitors for use in electronic equipment - Part 14. Sectional specification. Fixed electromagnetic interference suppression capacitors (Fixedcapacitorsforuseinelectronicequipment-Part 14. Sectionalspecification. Fixedcapacitorsfor electromagneticinterferencesuppressionandconnectiontothesupplymains) IEC 60529 protection provided by enclosures (IP code) (Degreesofprotectionprovidedbyenclosures (IPCode)) IEC 60947-5-1 Low-voltage switchgear and control equipment Part 5-1. Control circuit devices and switching elements - Electromechanical control circuit Circuit device (Low-voltageswitchgearandcontrolgear-Part 5-1. Controlcircuitdevicesandswitchingele-ments-Electromechanicalcontrolcircuitdevices)

3 Terms and Definitions

The following terms and definitions apply to this document.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

Referenced standards

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