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GB/T 27542-2019Battery pallet trucks (English PDF)

蓄电池托盘搬运车

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

June 4, 2019

Implementation date

January 1, 2020

Scope

GB/T 27542-2019 is the English-translated version of 蓄电池托盘搬运车.

GB/T 27542-2019 covers battery pallet trucks. It gives the terms and definitions, the technical requirements, the test methods, the inspection rules and the requirements for marking, packaging, transport and storage.

The requirements include the travel speed, the electrical control system, energy consumption, the key switch device, insulation resistance, safety signs and hazard pictograms and the 200 h endurance test; the test clauses cover visual inspection, the mass of the truck, the electrical system, gradeability and noise.

It applies to pallet trucks driven by a battery whose fork upper surface has a maximum ground clearance of not more than 300 mm, and also to battery carriers in which a platform replaces the pallet.

It cites GB/T 6104.1, GB/T 10827.1-2014, GB/T 18849 and GB/T 27544. It replaces GB/T 27542-2011, was issued on 4 June 2019 and has applied since 1 January 2020.

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Document preview — GB/T 27542-2019

National Standard of the People's Republic of China

ICS
53.060
Classification
J 83
Replacing
GB/T 27542-2011

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword
  • 1 Scope
  • 2 Normative references
  • 3 Terms and Definitions
  • 4 Technical requirements
  • 5 Test method
  • 6 Inspection rules
  • 7 Marking, packaging, transportation and storage

Foreword

This standard was drafted in accordance with the rules given in GB/T 1.1-2009.

This standard replaces GB/T 27542-2011 "Battery Pallet Truck", compared with GB/T 27542-2011, except editorial modification In addition, the main technical changes are as follows.

--- Revised the scope of the battery pallet truck (see Chapter 1, Chapter 1 of the 2011 edition);

--- Added four reference standards (see Chapter 2, Chapter 2 of the 2011 edition);

--- Removed the type of pallet truck (see Chapter 3 of the 2011 edition);

--- Added terms and definitions (see Chapter 3);

--- Deleted Figure 1, Figure 2, Figure 3, Figure 4 (see 2011 Figure 1, Figure 2, Figure 3, Figure 4);

--- Added Figure 1 electric lifting step-driving pallet truck, Figure 2 manual lifting step-driving pallet truck, Figure 3 with foldable The step-driving pallet truck of the station board, the seat-type pallet truck of Figure 4, and the pallet truck of Figure 5 (see Figure 1, Figure 2 Figure 3, Figure 4, Figure 5);

--- Removed the ground requirements for pallet truck operations (see 2011 version 4.1.1);

--- Move "4.1.2 pallet trucks to meet the safety requirements specified in GB 10827." Move to 4.6.1 (see 4.6.1, 2011 edition) 4.1.2);

---Modified the requirements for the running speed of pallet trucks (see 4.1.2, 2011 edition 4.1.4);

--- Increased the requirements for pallet truck electrical control systems (see 4.1.8);

--- Increased the energy requirements of pallet trucks (see 4.1.9);

--- Added outline drawing of step-driving pallet truck and outline of riding pallet truck (see Figures 7 and 8);

--- Increased the manufacturing requirements for the horizontal distance between the front surface of the vertical section of the fork and the center line of the load wheel (see Table 1);

---Modified the manufacturing requirements for the maximum outer spacing of the fork (see Table 1, Table 1 of the 2011 edition);

--- Increased the effectiveness of the 200h intensive test (see 4.4.4);

---Modified the requirements of the key switch device (see 4.6.2, 2011 edition 4.6.1);

--- Removed the requirements for pallet truck climb (see 2011 version 4.6.6);

---Modified the requirements for insulation resistance of pallet trucks (see 4.6.9, 2011 edition 4.6.9);

--- Increased the requirements for pallet truck safety signs and hazard diagrams (see 4.6.11);

--- Revised the range of test load error (see 5.2.5, 2011 version 5.2.5);

--- Added visual inspection (see 5.3);

--- Increased the determination of the weight of the pallet truck (see 5.5);

--- Increased the electrical system test of pallet trucks (see 5.7);

--- Revised the test conditions, operation route, test method and calculation of energy consumption test (see 5.9, 2011 edition 5.4);

--- Revised the test method and calculation of the climbing performance test (see 5.11, 2011 edition 5.6);

--- Revised the test method for noise test (see 5.15, 2011 edition 5.10);

--- Revised the calculation of indicators for the 200h intensive test (see 5.16.3, 2011 version 5.11.3);

--- Revised the requirements for factory inspection (see 6.1.1, 2011 version 6.1);

---Modified the factory inspection items of pallet trucks (see Table 6);

--- Revised the type inspection project of the pallet truck (see Table 6);

--- Removed the requirement for maximum lifting height on the product label (see 2011 version 7.2c));

---Modified pallet truck packaging requirements (see 7.4, 2011 edition 7.4);

--- Removed the requirement for the pallet truck to withstand mechanical vibration and shock during packaging and transportation (see 2011 edition 7.5);

--- Removed the requirement for the spare parts catalogue when the pallet truck was shipped from the factory (see 2011 edition 7.6d));

--- Increased the requirement that the pallet truck should be secured in a suitable manner during transport (see 7.6).

1 Scope

This standard specifies the terms and definitions, technical requirements, test methods, inspection rules, and requirements for battery pallet trucks (hereinafter referred to as pallet trucks). Marking, packaging, transportation and storage.

This standard is applicable to battery trays with battery as the driving power and the maximum ground clearance of the upper surface of the fork is not more than 300mm. Car.

This standard also applies to battery carriers that replace pallets with platform type.

2 Normative references

The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this document. For undated references, the latest edition (including all amendments) applies to this document.

GB/T 6104.1 Industrial vehicles - Terms and classification - Part 1: Industrial vehicle type

GB/T 9286 color and varnish paint film cross-cut test

GB/T 10827.1-2014 Safety requirements and verification of industrial vehicles - Part 1: Self-propelled industrial vehicles (except driverless vehicles) Vehicle, telescopic forklift and carrier)

GB/T 13306 signage

GB/T 18849 Motorized industrial vehicle brake performance and part strength

GB/T 26560 General rules for safety signs and dangers of motor vehicles

GB/T 26562 Self-propelled ride industrial vehicle pedal structure and arrangement of pedal structure and layout principles

GB/T 27544 Industrial Vehicle Electrical Requirements

GB/T 27693 Method for measuring safety noise radiation of industrial vehicles

3 Terms and definitions

The following terms and definitions as defined in GB/T 6104.1 apply to this document.

3.1 Step-driving pallet truck

a non-stacking hoisting vehicle with forks controlled by an operator who walks by following the vehicle through a tiller or remote control, this The vehicle can be lifted by electric or manual means, or it can be equipped with a folding station board, as shown in Figure 1, Figure 2 and Figure 3.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 17 pages — is available in the English PDF.

Referenced standards

Similar standards

Editions of GB/T 27542

EditionTitleRevisionStatus
GB/T 27542-2019Battery pallet truckscurrent editionCurrent
GB/T 27542-2011Battery pallet trucksprevious editionSuperseded

This page sells the current edition, GB/T 27542-2019. Earlier editions are listed for reference only.

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