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QC/T 824-2019Automotive rotational speed sensors (English PDF)

汽车用转速传感器

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Issued by

MIIT

Level / Type

Industry · Recommended

Issue date

August 2, 2019

Implementation date

January 1, 2020

Scope

QC/T 824-2019 is the English-translated version of 汽车用转速传感器.

QC/T 824-2019 covers rotational speed sensors for automobiles and specifies their requirements, test methods and inspection rules. It replaces QC/T 824-2009 and applies to crankshaft speed sensors, wheel speed sensors and gearbox speed sensors fitted to category M, N and O vehicles, with other motor vehicles applying it for reference.

Clause 3 defines the rotational speed sensor as a device that measures the speed of engines, gearboxes or wheels and converts it into an electrical signal, and the crankshaft speed sensor, which detects both speed and crankshaft position.

Clause 4 requires the sensor to keep the basic performance of 4.2 after low temperature storage at -40 degrees C for 24 hours followed by 2 hours of recovery at room temperature, after operation at -40 degrees C, after high temperature operation at the levels tabulated in Table 2, and after the vibration test, which must also leave the appearance undamaged; protection degree is set in Table 3, excluding the connector, and durability is tabulated in Table 5 for commercial vehicles and Table 6 for passenger vehicles.

Clause 5 runs cyclic damp heat to 5.6.2.3 of GB/T 28046.4-2011, ten cycles between -10 degrees C and 65 degrees C, free fall to 4.3 of GB/T 28046.3-2011, and chemical resistance to GB/T 28046.5.

Type inspection takes at least 12 samples from a batch that has passed exit-factory inspection, re-inspects them and splits them into four groups; marking, packaging and storage follow Chapter 6 of QC/T 413-2002.

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Document preview — QC/T 824-2019

National Standard of the People's Republic of China

Replacing
QC/T 824-2009

Issued by: Ministry of Industry and Information Technology of the People's Republic of China

Contents

  • Foreword3
  • 1 Scope4
  • 2 Normative references4
  • 3 Terms and definitions5
  • 4 Requirements6
  • 5 Test method10
  • 6 Inspection rules14
  • 7 Marking, packaging, storage and custody15
  • Appendix A (Informative) Basic performance of crankshaft speed sensor's position function16

1 Scope

1.1 This standard specifies the requirements, test methods, inspection rules, etc. of rotational speed sensors for automobiles.

1.2 This standard applies to crankshaft speed sensors, wheel speed sensors, gearbox speed sensors (hereinafter referred to as "sensors"), for the categories M, N, O automobiles. Other motor vehicles may refer to this standard.

2 Normative references

The following documents are essential to the application of this document. For the dated documents, only the versions with the dates indicated are applicable to this document; for the undated documents, only the latest version (including all the amendments) is applicable to this standard.

QC/T 413-2002 Basic technical requirements for automotive electric equipment

GB/T 19951 Road vehicles - Disturbances test methods for electrical/electronic component from electrostatic discharge

GB/T 21437.2 Road vehicles - Electrical disturbances from conduction and coupling - Part 2: Electrical transient conduction along supply lines only

GB/T 28046.2-2011 Road vehicles - Environmental conditions and testing for electrical and electronic equipment - Part 2: Electrical loads

GB/T 28046.3-2011 Road vehicles - Environmental conditions and testing for electrical and electronic equipment - Part 3: Mechanical loads

3 Terms and definitions

This standard uses the following terms and definitions.

3.1 Rotational speed sensor

A sensor, which measures the rotational speed of automobile engines, gearboxes, wheels, etc. AND converts them into electrical signals. Usually it includes crankshaft speed sensor, wheel speed sensor, gearbox speed sensor, turbine speed sensor.

3.2 Crankshaft speed sensor

A sensor, which is installed on the engine, to detect the speed and position of the crankshaft AND output electrical signals.

4 Requirements

4.1 General requirements

4.1.1 The sensor shall meet the requirements of this standard. IT shall be manufactured in accordance with the drawings and design documents, which are approved by the prescribed procedures.

4.5 Temperature resistance

4.5.1 Resistance to low temperature storage

The sensor has undergone a storage test, at a low temperature of -40 °C, for a duration of 24 hours; after 2 hours of recovery at room temperature, its performance shall meet the requirements of 4.2.

4.5.4 Resistance to working at low temperature

When the sensor is subjected to the test of resistance to working at low temperature at -40 °C, the performance shall meet the requirements of 4.2.

4.5.5 Resistance to working at high temperature

When the sensor is subjected to the test of resistance to working at high temperature, as shown in Table 2, the performance shall meet the requirements of 4.2.

4.7 Vibration resistance

The sensor shall be subjected to a vibration resistance test. After the test, the appearance shall not be damaged; the performance shall meet the requirements of 4.2.

4.8 Protection performance

The degree of protection of the sensor (except the connector) shall meet the requirements of Table 3.

4.12 Durability

After the durability test of Table 5, the sensor for commercial vehicles shall meet the requirements of 4.2. After the durability test in Table 6, the sensors for passenger vehicles shall meet the requirements of 4.2.

5 Test method

5.6.4 Test of resistance to working at low temperature

It is carried out according to the provisions of 5.1.1.2.2 in GB/T 28046.4-2011. The working mode 3.2 is changed to 3.1.

5.7 Test of resistance to cyclic damp heat

It is carried out according to 5.6.2.3 of GB/T 28046.4-2011. Perform 10 cycles of combined temperature/humidity cycle test, in the range of -10 °C ~ 65 °C. The working mode 3.2 is changed to 3.1 OR as negotiated with the customer.

5.11 Test of resistance to free fall

It is carried out according to the provisions of 4.3 in GB/T 28046.3-2011.

5.12 Chemical resistance test

It is carried out according to the provisions of GB/T 28046.5.

5.13 Durability test

Divide the samples into two groups, to carry out the following tests, respectively (Hall/magneto-resistive sensors need to be tested in a charged state).

6 Inspection rules

6.1 Qualification documents and marking

The sensor can only leave the factory, after passing the inspection, AND accompanied by a product quality certificate and marking.

6.3 Type inspection

6.3.1 Several situations for type inspection

In one of the following situations, the sensor shall be subject to type inspection.

6.3.2 Sampling and grouping

The samples for type inspection shall be taken from the same batch of samples, that have passed the exit-factory inspection; the quantity shall not be less than 12. First perform reinspection, according to the exit-factory inspection items.

After passing the reinspection, divide the samples into 4 groups. Carry out the test in the following grouping and item order.

6.3.3 Qualification judgment

The type inspection items of the sensor shall all meet the specified requirements. If there is one unqualified item, it may re-take double quantity of samples, to carry out reinspection of this unqualified item.

7 Marking, packaging, storage and custody

The marking, packaging, storage, custody of the sensor should be implemented in accordance with the provisions of Chapter 6 of QC/T 413-2002.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 25 pages — is available in the English PDF.

Referenced standards

Similar standards

Editions of QC/T 824

EditionTitleRevisionStatus
QC/T 824-2019Automotive rotational speed sensorscurrent editionCurrent
QC/T 824-2009Automotive rotational speed sensorsprevious editionSuperseded

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