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QC/T 1012-2015Technical requirements and determination method for cleanliness of automotive hydraulic power steering systems (English PDF)

汽车液压助力转向系统清洁度技术要求及测定方法

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Issued by

MIIT

Level / Type

Industry · Recommended

Issue date

July 14, 2015

Implementation date

January 1, 2016

Scope

QC/T 1012-2015 is the English-translated version of 汽车液压助力转向系统清洁度技术要求及测定方法.

QC/T 1012-2015 tells makers of automotive hydraulic power steering parts how clean those parts must be and how the cleanliness is measured. Clause 1 applies it to the steering gear, oil pump, oil tank, power cylinder, oil tube and joints, and clause 5 sets the impurity content allowed, no more than 5 mg for a joint.

Clause 6 describes the work: staff, equipment and room are prepared and the cleaning solution filtered as required by QC/T 573; holes and tube joints are plugged and the outside washed first, the turbid liquid from that wash being left out of the assessment; a steering gear, pump or power cylinder is then filled with clean solution and circulated ten times by hand, while a tank, tube or joint is filled to two thirds of its volume and shaken ten times in three directions, the operation repeated once.

Clause 7 covers the analysis of the impurities collected. Issued on 14 July 2015, it has applied since 1 January 2016.

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Document preview — QC/T 1012-2015

National Standard of the People's Republic of China

Issued by: Ministry of Industry and Information Technology of the People's Republic of China

Contents

  • Foreword6
  • 1 Scope7
  • 2 Normative References7
  • 3 Terms and Definitions8
  • 4 Principle8
  • 5 Technical Requirements8
  • 6 Test Method10
  • 7 Impurity Analysis11

Foreword

This Standard was drafted as per the rules specified in GB/T 1.1-2009 Directives for Standardization - Part 1. Structure and Drafting of Standards. […]

1 Scope

This Standard specifies the technical requirements and determination for cleanliness of automotive hydraulic power steering system (hereinafter referred to as system) components.

This Standard is applicable to the automotive hydraulic power steering system components including automotive hydraulic power steering gear, steering oil pump, steering oil tank, steering power cylinder, steering oil tube, and joint.

2 Normative References

The following documents are essential to the application of this document. For the dated documents, only the versions with the dates indicated are applicable to this document; for the undated documents, only the latest version (including all the amendments) are applicable to this document.

GB/T 3730.1 Motor Vehicles and Trailers - Types - Terms and Definitions

GB/T 5179 Motor Vehicles - Steering System - Terms and Definitions

GB/T 6003.1 Test Sieves of Metal Wire Cloth

GB/T 14039 Hydraulic Fluid Power - Fluids - Method for Coding the Level of Contamination by Solid Particles

GB/T 17446 Fluid Power Systems and Components - Vocabulary

GB/T 20461-2006 Rubber Hoses and Hose Assemblies for Automobile Power - Steering Systems - Specification

QC/T 299.1-2014 Automobile Hydraulic Steering Power Pump - Part 1. Technical Requirements

QC/T 301-2014 Technical Requirements and Test Methods for Motor Vehicles Power Cylinder

5 Technical Requirements

The impurity content of joints shall be no greater than 5mg. […]

6 Test Method

6.1 Preparation

6.1.1 Make the pre-test preparation for the people, things and environment as per the provisions of QC/T 573.

6.1.2 After the final inspection of the product, normal exit-factory state shall be subject to.

6.1.3 The cleaning solution for cleaning shall be filtered as per the requirements of QC/T 573.

6.1.4 The operation shall be maintained consistent during the cleaning process, so that the results have higher repeatability and producibility.

6.2 Appearance cleaning

6.2.1 Before cleaning, all holes and tube joints shall be blocked.

6.2.2 Use clean cleaning solution to clean the product from the appearance.

6.2.3 The turbid liquid produced during the cleaning process shall not participate in the evaluation of cleanliness.

6.3 Internal cleaning of the non-disassembled components

6.3.1 Inner-cavity, and sealed product components

6.3.2 The test products are automotive hydraulic power steering gear, steering oil pump, steering power cylinder; use clean inlet tube to fill the product internal part with clean cleaning solution from the container; under no-load condition, rotate by hand, circulate for 10 times; collect the turbid liquid into clean container; wash with certain amount of clean cleaning solution, shake the assembly, then collect the turbid liquid together with that generated after the grinding.

6.3.3 The test products are steering oil tank, steering oil tube, joints; use clean inlet tube to fill the 2/3 volume of product internal part with clean cleaning solution from the container; then shake for 10 times in the front and back, left and right, up and down directions; wash the products; collect the turbid liquid into the clean container; repeat the operation for once; then collect the turbid liquid generated during the two operations.

6.3.4 Use the clean oil return tube to return the turbid liquid to the container […]

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 16 pages — is available in the English PDF.

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