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GB/T 41826-2022Guidelines for consumer products reliability improvement based on warranty data (English PDF)

基于质保数据的消费品可靠性改进指南

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

October 12, 2022

Implementation date

October 12, 2022

Scope

GB/T 41826-2022 is the English-translated version of 基于质保数据的消费品可靠性改进指南.

GB/T 41826-2022 is the guideline for using warranty data from the field to improve the reliability of consumer products.

Its contents list covers the basic process and method, the establishment of the system and the import of quality assurance data, reliability improvement planning - identifying the need, setting goals and drawing up a plan - improvement work in product design, production, packaging and storage and use, then the analysis and evaluation of the improvement and its continuous improvement.

Its appendices cover the establishment and operation of a FRACAS, the collection and analysis of consumer warranty data and a data specification. Clause 1 applies it to the more complex consumer products containing electronic and/or mechanical components, in organizations such as manufacturers. It was issued on 12 October 2022 and applied from the same day.

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Document preview — GB/T 41826-2022

National Standard of the People's Republic of China

ICS
03.120.01
Classification
A 00

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Preface
  • Introduction
  • 1 Scope
  • 2 Normative references
  • 3 Terms and Definitions
  • 4 Basic process and method
  • 4.1 Basic Process
  • 4.2 Basic method
  • 5 System establishment and import of quality assurance data
  • 5.1 The establishment of the system
  • 5.2 Importing quality assurance data
  • 6 Reliability Improvement Planning
  • 6.1 Identifying Needs for Improvement
  • 6.2 Establish improvement goals
  • 6.3 Develop an improvement plan
  • 7 Reliability Improvement Operation
  • 7.1 Overview
  • 7.2 Product Design
  • 7.3 Product production
  • 7.4 Product Packaging and Storage
  • 7.5 Product use
  • 8 Reliability Improvement Evaluation
  • 8.1 Analysis and Evaluation
  • 8.2 Conducting the evaluation
  • 9 Reliability Continuous Improvement
  • 9.1 System operation and continuous improvement
  • 9.2 Reliability Improvement Management and Continuous Improvement
  • Appendix A (Informative) Establishment and Operation of FRACAS
  • Appendix B (Informative) Consumer Quality Assurance Data Collection and Analysis
  • Appendix C (Informative) Consumer Quality Assurance Data Specification
  • Reference

Foreword

This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for Standardization Work Part 1: Structure and Drafting Rules of Standardization Documents" drafted.

Introduction

Today's consumer goods are changing with each passing day, with rapid upgrades and iterations, and the structures and functions of some consumer goods are becoming more and more complex. Reliability is responsive consumer goods One of the important indicators of quality characteristics, especially in the safe operation of durable consumer goods, long-term use and easy maintenance. consumer goods in During use, product failure or failure will affect the use of consumer products and reduce customer satisfaction. Reliability improvement is the improvement of consumer product quality. core. With the fierce market competition and consumers' requirements for product quality improvement, the improvement of consumer product reliability will become a product for enterprises to improve. The inevitable way out for quality and market competitiveness.

In some complex product manufacturing fields, such as defense and military industry, the improvement of product quality and reliability has accumulated rich experience. That The core is to use the "planning-implementing-checking-handling" of quality improvement with the help of the Failure Reporting, Analysis and Corrective Action System (FRACAS).

(PDCA) cycle to drive reliability improvements. Relevant experience started in recent years in more complex consumer products containing electronic and/or mechanical components It has been popularized and applied in reliability improvement and achieved good results.

The reliability improvement of consumer products takes failure as the core, and starts with the import, analysis and utilization of quality assurance data in the use stage, and in the existing quality management In the system, FRACAS and the corresponding operation and management mechanism are established to apply the fault information from the quality feedback from the market to the equipment.

In the planning, production and other stages, realize the reliability improvement of batch products, modified products and new products, and make the reliability improvement form an effective closed loop. Consumer Product Reliability Improvement Guidelines Based on Warranty Data

1 Scope

This document provides application guidance for the use of warranty data for reliability improvement of consumer products.

This document applies to the reliability improvement of more complex consumer products containing electronic and/or mechanical components by organizations such as manufacturing companies.

2 Normative references

The contents of the following documents constitute essential provisions of this document through normative references in the text. Among them, dated citations documents, only the version corresponding to that date applies to this document; for undated references, the latest edition (including all amendments) applies to this document.

GB/T 2900.99-2016 reliability of electrical terminology

GB/T 19000-2016 Quality Management System Fundamentals and Terminology

GB/T 19001-2016 Quality Management System Requirements

GB/T 30136-2013 Guidelines for the collection and processing of consumer product quality and safety risk information

3 Terms and Definitions

The terms and definitions defined in GB/T 2900.99-2016, GB/T 19000-2016 and the following apply to this document.

3.1 Fault

Loss of ability to perform as required due to internal conditions. [Source: GB/T 2900.99-2016, 192-04-01]

3.2

A closed-loop process for improving the reliability of current and future designs through experimentation, modification, and feedback from experience. [Source: IEC 60050-192:2015, 192-2-04, with modifications]

3.3 Corrective action

Improvement measures taken to eliminate a discovered or potential failure of a product and prevent its recurrence. [Source: GB/T 19000-2016, 3.12.2, with modifications]

3.4 Reliability

The ability to perform a requirement without failure under given conditions and for a given period of time. [Source: GB/T 2900.99-2016, 192-01-24]

3.5 Activities to improve reliability

[Source: GB/T 2900.99-2016, 192-12-02]

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 25 pages — is available in the English PDF.

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