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GB/T 39545.1-2022Design and selection of components for enclosed gear drives—Part 1: Common components (English PDF)

闭式齿轮传动装置的零部件设计和选择 第1部分:通用零部件

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

July 11, 2022

Implementation date

February 1, 2023

Scope

GB/T 39545.1-2022 is the English-translated version of 闭式齿轮传动装置的零部件设计和选择 第1部分:通用零部件.

GB/T 39545.1-2022 is the Chinese standard "Design and selection of components for enclosed gear drives—Part 1: Common components".

Its scope clause reads: This document specifies terms, definitions and symbols for the design and selection of general components for closed gear transmissions, design calculation conditions, shafts, keys and keyed interference fit connections, bearings, threaded fasteners, housings, overrunning clutches, shrink discs, couplings, lubrication, motors and other components Design and selection.

This document applies to the general component design and choose. The formulas and values in this document are applicable to the design and selection of general components for conventional industrial enclosed gear transmissions.

When higher settings are required When measuring accuracy, design deviations can be corrected by combining experience, experiments and more professional analysis.

This document is for experienced designers, optional Take appropriate values and know the effects of the following. lubrication, deformation, manufacturing errors, material heat treatment, residual stress and system vibration, etc. There are special standards for the design of gears, worms and other components, and this document will not be repeated.

This document does not apply when transmissions are subjected to vibrational conditions that may lead to unpredictable fatigue failures.

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Document preview — GB/T 39545.1-2022

National Standard of the People's Republic of China

ICS
21.120
Classification
J 19

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Preface
  • Introduction
  • 1 Scope
  • 2 Normative references
  • 3 Terms and Definitions and Symbols
  • 4 Design calculation conditions
  • 4.1 Determination principle of rated power value
  • 4.2 Load spectrum analysis method
  • 4.3 Conventional transient peak load conditions
  • 5 axis
  • 5.1 General
  • 5.2 Basic loads and stresses on shafts
  • 5.3 Preliminary design method for shafts
  • 5.4 Generic design method for shafts
  • 5.5 Shaft extension cantilever load
  • 5.6 Materials
  • 5.7 Deformation
  • 6.1 Overview
  • 6.2 Dimensions and tolerances
  • 6.3 Scope
  • 6.4 Allowable stress
  • 6.5 Permissible torque
  • 6.6 Keyed interference fit connections
  • 6.7 Reverse loads
  • 7 Bearing
  • 7.1 Overview
  • 7.2 Bearing types
  • 7.3 Rolling bearings
  • 7.4 Sliding bearings
  • 8 Threaded fasteners
  • 8.1 Design basis and applicable conditions
  • 8.2 Fastener Preload
  • 8.3 Fastener torque
  • 8.4 Allowable tensile stress of fasteners
  • 8.5 Tensile stress of fasteners
  • 8.6 Threaded engagement length
  • 8.7 Fastener locking
  • 9 Box
  • 10 Overrunning clutch
  • 10.1 Functions and working modes
  • 10.2 Selection
  • 10.3 Installation
  • 10.4 Lubrication
  • 11 Shrink disc
  • 12 Coupling
  • 12.1 Overview
  • 12.2 Elastomeric Couplings
  • 12.3 Matching and Association of Components
  • 13 Lubrication
  • 13.1 Overview and Precautions
  • 13.2 Selection of lubricants
  • 13.3 Lubrication method
  • 13.4 Lubrication maintenance
  • 14 Motor
  • 14.1 Motor types
  • 14.2 Motor selection
  • 15 Other parts
  • 15.1 Gasket
  • 15.2 Gasket
  • 15.3 Oil seal
  • 15.4 Breather cap
  • 15.5 Expansion chamber
  • 15.6 Oil level indicator
  • 15.7 Bearing spacers
  • 15.8 Oil guard
  • 15.9 Dowels and pins
  • 15.10 Spacer
  • 15.11 Seal retainer
  • Appendix A (Informative) Driveshaft Design Example
  • Appendix B (Informative) Example of Radial Deformation Calculation of Double-Pivot Step Shaft
  • Appendix C (Informative) Calculation example of keyed interference fit connection
  • Appendix D (normative) Basic performance requirements for lubricating oils

1 Scope

This document specifies terms, definitions and symbols for the design and selection of general components for closed gear transmissions, design calculation conditions, shafts, keys and keyed interference fit connections, bearings, threaded fasteners, housings, overrunning clutches, shrink discs, couplings, lubrication, motors and other components

Design and selection.

This document applies to the general component design and choose.

The formulas and values in this document are applicable to the design and selection of general components for conventional industrial enclosed gear transmissions. When higher settings are required

When measuring accuracy, design deviations can be corrected by combining experience, experiments and more professional analysis. This document is for experienced designers, optional

Take appropriate values and know the effects of the following. lubrication, deformation, manufacturing errors, material heat treatment, residual stress and system vibration, etc.

There are special standards for the design of gears, worms and other components, and this document will not be repeated.

This document does not apply when transmissions are subjected to vibrational conditions that may lead to unpredictable fatigue failures.

2 Normative references

The contents of the following documents constitute essential provisions of this document through normative references in the text. Among them, dated citations documents, only the version corresponding to that date applies to this document; for undated references, the latest edition (including all amendments) applies to this document.

GB/T 265 Petroleum Products Kinematic Viscosity Determination Method and Dynamic Viscosity Calculation Method

GB/T 1095 Sectional dimension of flat key keyway

GB/T 1096 ordinary flat keys

GB/T 1098 Sectional dimension of semicircular keyway

GB/T 1099.1 Ordinary semicircular keys

GB/T 1566 Sectional dimension of thin flat keyway

GB/T 1567 Thin Flat Keys

GB/T 2541 Petroleum product viscosity index calculation table

GB/T 3141 ISO Viscosity Classification of Industrial Liquid Lubricants

GB/T 3480.5-2021 Calculation of bearing capacity of spur and helical gears - Part 5.Strength and quality of materials

GB/T 3536 Determination of flash point and fire point of petroleum products Cleveland open cup method

GB/T 5096 Petroleum Products Copper Corrosion Test Method

GB/T 6391-2010 Rolling bearing dynamic load rating and rating life

GB/T 11133-2015 Determination of Water Content in Petroleum Products, Lubricants and Additives Karl Fischer Coulometric Titration

GB/T 11143 Anti-rust performance test method of mineral oil with inhibitor in the presence of water

GB/T 12350 Safety Requirements for Small Power Motors

GB/T 12579 Determination method for foam characteristics of lubricating oil

GB/T 12581 Determination of Oxidation Characteristics of Mineral Oil with Inhibitors

GB/T 14039 Hydraulic Transmission Fluid Solid Particle Pollution Degree Code […]

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 73 pages — is available in the English PDF.

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