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GB/T 38525-2020Anchor channel assemblies for building curtain walls (English PDF)

建筑幕墙用槽式预埋组件

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

March 6, 2020

Implementation date

February 1, 2021

Scope

GB/T 38525-2020 is the English-translated version of 建筑幕墙用槽式预埋组件.

China's national standard for the anchor channel assemblies used to fix curtain walls to a building. It specifies the terms and definitions, the classification and marking, the general provisions, the requirements and the testing. An anchor channel is a length of rolled or cold formed steel section, cast into the concrete slab edge while the frame is being built, into which T-headed bolts can be dropped and slid to any position along its length. That adjustability is why it is used. The structural frame is built to structural tolerances and the facade must be hung to facade tolerances, and the difference has to be absorbed somewhere; a cast-in channel lets the facade contractor position each bracket where the facade needs it rather than where the concrete happened to end up. The load path is unusual and is what the standard has to address: the channel transfers load to the concrete through its lips and its anchors, in a zone at the slab edge that is congested with reinforcement and close to a free face.

Document preview — GB/T 38525-2020

National Standard of the People's Republic of China

ICS
91.060.10
Classification
Q 73

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • 1 Scope
  • 2 Normative references
  • 3 Terms and definitions
  • 4 Classification and marking
  • 5 General provisions
  • 6 Requirements
  • 6.5 Mechanical properties
  • 6.5.1 Elongation after fracture and shrinkage of area
  • 6.5.2 Tensile bearing capacity of T-bolt pairs, tensile bearing capacity of components
  • 6.5.3 Anchorage capacity
  • 7 Test method
  • 7.3 Coating
  • 7.4 Installation torque
  • 8 Inspection rules
  • 8.3 Type inspection
  • 8.3.4 Sampling plan and determination rules
  • 9 Product logo and product accompanying documents
  • 9.2 Product qualification certificate
  • 9.3 Product Quality Assurance
  • 10 Packaging, transportation and storage
  • 10.1 Packaging
  • 10.2 Transportation and storage
  • Appendix B

1 Scope

China's national standard for the anchor channel assemblies used to fix curtain walls to a building. It specifies the terms and definitions, the classification and marking, the general provisions, the requirements and the testing. An anchor channel is a length of rolled or cold formed steel section, cast into the concrete slab edge while the frame is being built, into which T-headed bolts can be dropped and slid to any position along its length. That adjustability is why it is used. The structural frame is built to structural tolerances and the facade must be hung to facade tolerances, and the difference has to be absorbed somewhere; a cast-in channel lets the facade contractor position each bracket where the facade needs it rather than where the concrete happened to end up. The load path is unusual and is what the standard has to address: the channel transfers load to the concrete through its lips and its anchors, in a zone at the slab edge that is congested with reinforcement and close to a free face.

This standard specifies the terms and definitions, classification and marking, general regulations, requirements, test methods, and inspections of trough embedded components for building curtain walls. Inspection rules, product markings and product accompanying documents, packaging, transportation and storage. This standard applies to steel trough embedded components for building curtain walls.

2 Normative references

The following documents are indispensable for the application of this document. For dated reference documents, only the dated version applies to this document. For undated references, the latest version (including all amendments) applies to this document.

GB/T 93 standard spring washer GB/T

97.1 Flat Washer Class A

GB/T 197-2018 general thread tolerance

GB/T 228.1 Tensile Test of Metallic Materials Part

6 Requirements

6.5.1 Elongation after fracture and shrinkage of area

6.5.1.1 The elongation and shrinkage of the channel of the channel embedded part after fracture The steel channel of channel embedded parts shall be tested for elongation and reduction of area after fracture. The elongation of the channel embedded part steel channel after fracture shall not be less than 14%, the reduction of area should not be less than 30%.

6.5.1.2 The elongation and reduction of area of the anchor bar of the channel embedded part after fracture The anchor bars of the grooved embedded parts shall be tested for elongation and reduction of area after fracture. The elongation of the anchor bar of the channel embedded part after breaking should not be less than 14%, the reduction of area should not be less than 30%.

6.5.1.3 T-bolt elongation and reduction of area after breaking T-bolts shall be tested for elongation and reduction of area after breaking. The elongation of T-bolt after breaking should not be less than 14%, and the reduction of area It should not be less than 30%.

6.5.2 Tensile bearing capacity of T-bolt pairs, tensile bearing capacity of components

6.5.2.1 Tensile bearing capacity of T-bolt pair The T-bolt pair shall be subjected to a tensile strength test. The standard value of the tensile bearing capacity test of the T-bolt pair should not be less than the product calibrated T Standard value of tensile bearing capacity of type bolt pair. The calculation of the test standard value shall comply with the provisions of Appendix B.

Note. The test standard value is the standard value obtained during the test of the product.

6.5.2.2 Tensile capacity of components Trough-type embedded components should be subjected to component tensile bearing capacity test. The standard value of the component tensile strength test should not be less than the product calibrated component Standard value of tensile capacity. The calculation of the test standard value shall comply with the provisions of Appendix B.

6.5.3 Anchorage capacity

6.5.3.1 Anchorage tensile capacity The specimens were pre-embedded in plain concrete specimens with a compressive strength grade of C30 for anchoring tensile bearing capacity test. Anchor tensile capacity The test standard value should not be less than the standard value of the anchor tensile bearing capacity calibrated by the product. The calculation of the test standard value shall comply with B.4.2 and The provisions of Appendix C.

6.5.3.2 Anchorage vertical shear capacity The specimens were pre-embedded in plain concrete specimens with a compressive strength grade of C30 for anchoring vertical shear capacity test. Anchor vertical The standard value of the shear capacity test shall not be less than the standard value of the anchored vertical shear capacity calibrated by the product. The calculation of the test standard value should conform to the appendix B.4.2 and Appendix C.

6.5.3.3 Anchorage parallel shear capacity The specimens were pre-embedded in plain concrete specimens with a compressive strength grade of C30 for anchoring parallel shear bearing capacity tests. Anchoring parallel The standard value of the shear capacity test shall not be less than the standard value of the anchored parallel shear capacity of the product calibration. The calculation of the test standard value should conform to the appendix B.4.2 and Appendix C.

7 Test method

7.1 Appearance Use visual inspection. A rubber hammer should be used to strike the anchor bar for mechanically engaging grooved embedded parts to check for looseness or fall off.

7.2 Dimensions and allowable deviation The thread should be inspected with a thread gauge with the same tolerance level as the thread, and the length of the steel groove should be 1mm with an indication error Grade II steel tape measure is used for inspection, and other sizes are measured with a measuring tool whose graduation value/resolution is not less than 0.02mm or 2' test.

7.3 Coating

7.3.1 Appearance and thickness of the coating The appearance of the coating is inspected visually, and the thickness of the coating is in accordance with the provisions of GB/T 4956.

7.3.2 Corrosion resistance of coating The neutral salt spray test of the corrosion resistance of the coating should be carried out in accordance with the provisions of GB/T 10125.

7.4 Installation torque

7.4.1 There are 3 sets of test pieces in each group, and the length L of the steel channel of the test pieces is 150mm.

7.4.2 The test principle is shown in Figure

5.The test should be carried out according to the following steps.

a) Install the T-bolt at the position of the anchor bar in the steel channel of the test piece, and apply an initial torque of 0.5T in advance;

b) Load the torque to 1.3T at a rate not greater than 0.4T/s, and then remove the nut after maintaining the load for 1 min;

c) The effect of reloading to 0.5T. 8.2.3.2.2 Randomly draw samples according to the batch size and the corresponding number of samples specified in Table 4, and compare the samples according to the provisions of

7.3.1 respectively This n1 is tested, and the test results should meet the requirements of

6.3 respectively. When the number of unqualified is not greater than the first judgment number Ac1, it is judged This batch of products is qualified and accepted; when the number of unqualified products is not less than the first judgment number Re1, the batch of products is judged to be unqualified. Refuse to accept. When the number of unqualified is between Ac1 and Re1, samples shall be drawn according to the number specified by n2 for the second inspection; two inspections When the total number of unqualified samples in the inspection sample is not greater than the second judgment number Ac2, the item of the batch of products shall be judged as qualified; when the total number of unqualified products is not less than When the second judgment number is Re2, the batch of products is judged to be unqualified.

8.2.3.3 Installation torque The installation torque test should randomly sample 3 sets from the same inspection lot, and carry out the test in accordance with the provisions of 7.4, and the inspection results should meet

6.4 Provisions. When one set of samples is unqualified, a double number of samples should be taken for a second inspection. When all the samples for the second inspection are When qualified, the batch of products shall be determined to be qualified.

8.2.3.4 The elongation and reduction of area after fracture of the channel embedded part, the elongation and reduction of area after fracture of the anchor bar of the channel embedded part, the T-shaped screw Elongation and reduction of area after bolt break Each test shall randomly sample 3 sets from the same inspection lot, and conduct the test in accordance with the provisions of 7.5.1, and the inspection results shall comply with

6.5.1 Provisions. When one set of samples is unqualified, a double number of samples should be taken for a second inspection. When all the samples for the second inspection are When qualified, the batch of products shall be determined to be qualified.

8.2.3.5 Tensile bearing capacity of T-bolt pairs, tensile bearing capacity of components For each test, 5 sets were randomly sampled from the same inspection lot, and the test was carried out in accordance with the provisions of 7.5.2, and the inspection results should meet

6.5.2 Provisions. When one set of samples is unqualified, a double number of samples should be taken for a second inspection. When all the samples for the second inspection are When qualified, the batch of products shall be determined to be qualified.

8 Inspection rules

8.3 Type inspection

8.3.1 Inspection items Type inspection items are full inspections.

8.3.2 Timing of inspection Type inspection should be carried out when one of the following situations is encountered.

a) Type identification of new products or old products transferred to factories;

b) After the formal finalization, when there are major changes in material properties, processes, etc., which may affect product performance;

c) During normal production, type inspection is carried out every three years;

d) When production has been suspended for one year or more and production is resumed.

8.3.3 Batching rules Take the factory inspection qualified batch as the inspection batch.

8.3.4 Sampling plan and determination rules

8.3.4.1 Appearance, coating appearance Same as 8.2.3.1.

8.3.4.2 Dimensions and allowable deviations, coating thickness Same as 8.2.3.2.

8.3.4.3 Corrosion resistance of coating Randomly sample 3 sets from the same inspection lot and conduct the test in accordance with the provisions of 7.3.2.The inspection results shall meet the provisions of 6.3.When When a set of samples is unqualified, the same number of samples shall be re-examined for the second inspection. When all the samples for the second inspection are qualified, it shall be determined This batch of products is qualified for this project.

8.3.4.4 Installation torque Same as 8.2.3.3.

8.3.4.5 Mechanical properties 8.3.4.5.1 The elongation and reduction of area after fracture of the channel embedded part, the elongation and reduction of area after fracture of the anchor bar of the channel embedded part, T type Elongation and reduction of area after bolt break Same as 8.2.3.4. 8.3.4.5.2 Tensile bearing capacity of T-bolt pairs, tensile bearing capacity of components Same as 8.2.3.5. 8.3.4.5.3 Anchorage tensile capacity, anchorage vertical shear capacity, and anchorage parallel shear capacity For each test, 5 sets were randomly sampled from the same inspection lot, and the tests were carried out according to the provisions of 7.5.3.The inspection results should meet the requirements of

6.5.3 Regulations. When one set of samples is unqualified, a double number of samples should be taken again for a second inspection. When qualified, the batch of products shall be judged to be qualified.

8.3.4.6 Judgment rules In the type inspection items, if one item is unqualified, the batch of products will be determined as unqualified.

9 Product logo and product accompanying documents

9.1 Product mark The following signs should be marked on the obvious parts of the product.

a) The name or trademark of the manufacturer;

b) Model or mark.

9.2 Product qualification certificate

9.2.1 Each packaging box should have a product certificate. The preparation of the product certificate shall comply with the requirements of GB/T 14436.

9.2.2 The product certificate shall include the following contents.

a) Product standard number;

b) test results;

c) Product inspection date, factory date, inspector's signature and manufacturer's quality inspection seal.

9.3 Product Quality Assurance

9.3.1 Each delivery batch should have a product quality assurance certificate. The preparation of the product quality assurance certificate shall meet the requirements of GB/T 14436.

9.3.2 The product quality assurance certificate shall include the following contents.

a) Product standard number;

b) Product mark and trademark;

c) The scope of application and conditions of use of the product;

d) Product name, specification model, material (performance level), surface treatment process and installation torque T, with product drawings attached;

e) The standard value of the tensile bearing capacity of the T-bolt and the standard value of the component tensile bearing capacity of the product calibrated, the compressive strength of the concrete is C

30 The standard value of anchoring tensile capacity, the standard value of anchoring vertical shear capacity, and the standard value of anchoring parallel shear capacity;

f) Product type inspection report. The product type inspection report should indicate the tensile capacity of the component when the nominal tensile strength of the steel is Rm

1 Test standard value, the test standard value of anchoring tensile bearing capacity when concrete compressive strength is C30, and anchoring vertical shear bearing capacity The standard value of the test, the standard value of the anchoring parallel shear bearing capacity test, and indicate that when used in actual projects, it must be based on the corresponding technology Standard checking;

g) Manufacturer's name, address and contact telephone number of the department responsible for quality issues.

9.4 Product manual The product specification should include the following.

a) Product standard number;

b) Product name, specification model, material (performance level) and surface treatment process, with product drawings attached;

10.1 Packaging

10.1.1 Products should be packaged with non-corrosive packaging materials.

10.1.2 The obvious parts of the product packaging box should be marked with the following.

a) Product mark and trademark;

b) The name and address of the manufacturer;

c) Production date or batch number;

d) Inspection qualified mark;

e) Product standard number.

10.1.3 The packaging box should be firm, and the products in the packaging box should be isolated by light and soft materials to avoid damage to the product during transportation.

10.2 Transportation and storage

10.2.1 The product should be handled with care, impact and deformation, etc. during transportation, and should not be mixed with corrosive materials.

10.2.2 The product storage place should be clean, dry, ventilated and non-corrosive medium.

Appendix B

(Normative appendix) Test method for tensile bearing capacity of components and T-bolt pair B.1 Scope This appendix specifies the test methods for the tensile capacity of components and the tensile capacity of T-bolts. B.2 Test equipment and test devices B.2.1 Test equipment includes testing machine, torque wrench and tape measure, etc. The testing machine should have data collection function. B.2.2 The test device includes fixed fixtures, fasteners and other test auxiliary components, which should meet the following requirements.

a) The test device should not show visible deformation before the test piece fails;

b) In the component tensile bearing capacity test, the unilateral fit clearance i between the fixture and the anchor bar of the grooved embedded part shall not be less than the thickness or diameter of the anchor bar Of 10%. B.3 Test piece and installation B.3.1 Test piece B.3.1.1 5 sets of test pieces per group. B.3.1.2 The length lc of the test piece for the tensile test of the component is 150mm. B.3.2 Installation B.3.2.1 The installation diagram of the tensile bearing capacity test of the T-bolt pair is shown in Figure B.1. Where. Fuc

---Converted value of ultimate bearing capacity when the nominal tensile strength of steel is Rm1, in kilonews (kN); Fut

---the measured ultimate bearing capacity when the measured tensile strength of the steel failure part is Rm2, in kilonews (kN); Rm1

---the nominal tensile strength specified by the national standard of the corresponding material, in units of cattle per square millimeter (N/mm2); Rm2

---The measured average value of the tensile strength of steel in the same inspection lot, in units of cattle per square millimeter (N/mm2).

Note. Formula (B.3) is only applicable to the failure of the trough-type embedded component steel.

d) The test results of each group of test pieces shall be judged as qualified according to the above requirements and 6.5.2. B.5 Test report The test report should contain at least the following content.

a) Entrusting unit, testing unit.

b) The name, specification, model, material (performance level) of the product, and product drawings are attached. In the tensile test of the trough embedded component Product drawings should indicate dimensions such as groove width bch, groove height hch, thickness t2, thickness t3, etc.; the T-bolt pair is produced in the tensile test The product drawing should indicate the thread specification and length lb.

c) Sample delivery date and test date.

d) Test basis and test equipment.

e) Installation torque T and product standard value.

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 16 pages — is available in the English PDF.

Referenced standards

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