GB/T 36042-2018Specification of rotor forgings for ultra-supercritical steam turbine (English PDF)
超超临界汽轮机转子体锻件技术条件
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Issued by
SAMR; SAC
Level / Type
National · Recommended
Issue date
March 15, 2018
Implementation date
October 1, 2018
Scope
GB/T 36042-2018 is the English-translated version of 超超临界汽轮机转子体锻件技术条件.
GB/T 36042-2018 is the specification for the rotor forgings of ultra-supercritical steam turbines. It covers ordering requirements, the manufacturing process, technical requirements, inspection rules and test methods, acceptance and quality certificates, and marking and packaging.
The supplier must run a sound quality assurance system and have the first forging it makes assessed, while the purchaser states the material grade, the inspection items and the position of the mechanical test samples in the contract.
The steel is melted in an electric furnace with ladle refining and vacuum carbon deoxidation, or by electroslag remelting, and is tested for chemical composition, tensile, impact, hardness and creep properties, grain size, non-metallic inclusions, magnetic particle indications, residual stress and thermal stability. It was issued on 15 March 2018 and has applied since 1 October 2018.
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Document preview — GB/T 36042-2018
National Standard of the People's Republic of China
- ICS
- 27.040
- Classification
- K 54
Issued by: State Administration for Market Regulation; Standardization Administration of the PRC
Contents
- Foreword
- 1 Scope
- 2 Normative references
- 3 Ordering requirements
- 4 Manufacturing Process
Foreword
This standard was drafted in accordance with the rules given in GB/T 1.1-2009.
1 Scope
This standard specifies the order requirements, manufacturing process, technical requirements, inspection rules and test parties for rotor body forgings for ultra-supercritical steam turbines. Laws, acceptance and quality certificates, signs and packaging.
This standard applies to the ordering, manufacturing and inspection of ultra-supercritical turbine rotor forgings.
2 Normative references
The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this document. For undated references, the latest version (including all amendments) applies to this document.
GB/T 223 (all parts) Steel and alloy chemical analysis method
GB/T 228.1 Tensile test of metallic materials Part 1. Test method at room temperature
GB/T 229 Charpy pendulum impact test method for metal materials
GB/T 231.1 Brinell hardness test for metallic materials - Part 1. Test method
GB/T 2039 Uniaxial tensile creep test method for metallic materials
GB/T 6394-2017 Determination of average grain size of metals
GB/T 10561-2005 Determination of content of non-metallic inclusions in steel
JB/T 8468 Forgings Magnetic Particle Testing
JB/T 8888 Test Method for Measurement of Residual Stress of Turbine and Turbogenerator Rotor Forgings by Ring Core Method
JB/T 9021 Test Method for Thermal Stability of Turbine Mainshaft and Rotor Forgings
3 Ordering requirements
3.1 The supplier shall have a sound quality assurance system with the performance of rotor forgings of similar size and similar dimensions.
3.2 The first product manufactured by the supplier shall be assessed for quality, and the assessment item shall be agreed upon by both parties.
3.3 The acquirer shall specify in the ordering contract the standard and material number adopted, including the corresponding technical requirements, inspection items or requirements of this standard. Other inspection items.
3.4 The acquirer shall provide the ordering pattern of the forgings indicating the sampling position of the mechanical properties test.
3.5 When required, the acquirer should specify in the contract the items required to participate in the on-site inspection.
3.6 Problems discovered by the user during the acceptance test, or during further processing (including use), and questions that may arise The method of disposal of the questions should be agreed in the agreement.
3.7 Materials for which the user has special requirements shall be specified in the agreement.
4 Manufacturing Process
4.1 Smelting and pouring
4.1.1 Forging steel should be smelted by electric furnace and refined by ladle and vacuum carbon deoxidized, or smelted by electroslag remelting process. Demand side In agreement, other methods of smelting that guarantee quality may also be used.
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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 228.1Metallic Materials — Tensile Testing — Part 1: Method of Test at Room Temperature
- GB/T 229Metallic Materials — Charpy Pendulum Impact Test Method
- GB/T 231.1Metallic materials - Brinell hardness test - Part 1: Test method
- GB/T 2039Metallic materials - Uniaxial creep testing method in tension
- GB/T 6394-2017Determination of estimating the average grain size of metal
- GB/T 10561-2005Determination of content of nonmetallic inclusions in steel - Micrographic method using standard diagrams
GB/T 223
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GB/T 2039-2024 — Metallic materials - Uniaxial creep testing method in tension
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