GB/T 30017-2013Compositive emergency response plan for safety of copper work (English PDF)

3.1 Contingency plans emergencyresponseplan

For accidents that may occur, for the rapid and orderly conduct contingency operations in advance of the NAPs.

[AQ/T 9002-2006,2.1]

3.2 Comprehensive contingency plans compositiveemergencyresponseplan

It is set forth accident emergency treatment guidelines, policies, organizational structure and related emergency response duties, emergency actions, measures and safeguards overall

And other basic requirements and procedures to deal with all kinds of accidents are comprehensive document.

[AQ/T 9002-2006,4.1]

3.3 Special contingency plans

The plans or programs for specific categories of accidents, hazards and emergency safeguards enacted, are part of comprehensive emergency plan, designed

Emergency response plans should establish clear procedures and specific rescue emergency rescue measures.

[AQ/T 9002-2006,4.2]

3.4 Site disposal programs

The emergency measures for a specific device, location or facility, post enacted.

[AQ/T 9002-2006,4.3]

3.5 Emergency Preparedness

For accidents that may occur, for the rapid and orderly conduct emergency operations carried out in advance to prepare and organize emergency support.

[AQ/T 9002-2006,2.2]

3.6 Emergency Response

After the accident, the emergency action taken by the organization or person.

[AQ/T 9002-2006,2.3]

3.7 Emergency rescue

In the emergency response process, in order to eliminate, reduce accident hazards, prevent the accident, or worse, to minimize losses caused by the accident

Or danger to take relief measures or actions.

[AQ/T 9002-2006,2.4]

3.8 Recovery

After the initial impact of the accident has been controlled, for the production, work, living and ecological environment returned to normal as soon as the measures taken

Or action.

[AQ/T 9002-2006,2.5]

3.9 Injuries seriousinjury

Workers that cause dismemberment or vision, hearing and other organs have been seriously damaged, can cause long-term human presence in general dysfunction, or labor

The ability to move a significant loss damage. Lost days, equal to or more than 105 days of disability injury.

3.10 Direct economic losses

It refers to the cost of personal injury due to accidents and rehabilitation expenses and the destruction of property value.

[GB/T 6721-1986,1.2]

4.1 Emergency Preparedness System

Manufacturers should be combined with the actual situation of the unit, from the enterprise to the workshop, post the appropriate contingency plans were developed to form a system of mutual

Cohesion. Develop comprehensive emergency plans for all kinds of accidents that can occur at all levels and all hazards, specific contingency plans and on-site disposal programs,

And clear beforehand that the incident, during, and post-process the respective responsibilities of relevant departments and relevant personnel. Small-scale, low risk factors Health

Production business units, comprehensive contingency plans and specific contingency plans can be combined to write.

4.2 Principles of emergency work

4.2.1 people-oriented, safety first

To protect employees' safety and health in the first place, strengthen staff security.

4.2.2 unified leadership and graded responsibility

Under the guidance of all levels of Production Safety Supervision Administration, Emergency Command is responsible to direct things

Therefore, emergency rescue work. Enterprise departments according to their respective responsibilities and authorities responsible for emergency work accidents.

4.2.3 Fast response, decisive disposal

Accident business is first responder emergency rescue, safety production supervision and management at all levels

Bureau and other relevant departments to coordinate, guide and assist in related work.

4.2.4 rely on science, according to specifications

The use of advanced emergency rescue equipment and technology to improve emergency response capabilities. Give full play to the experts

Role in achieving scientific and democratic decision-making. Ensure scientific plan, targeted and operability. According to norms of emergency rescue work.

4.2.5 prevention, peacetime and wartime

Implement the "safety first, prevention, comprehensive management" approach, adhere to the emergency and prevention

Work combined. Strengthen the management of major hazard, do major accidents prevention, forecasting, early warning and forecasting. Training education, group

Weaving emergency drills, do Changbeibuxie. Be full publicity to raise safety awareness of employees, material and technical reserves do work.

5.1

Profile of

The main unit includes the address, number of employees, affiliation, main raw materials, the main products, yield, etc., as well as a significant risk surrounding

Source of important facilities, objectives, place and circumstances surrounding layout. If necessary, the plan can be attached will be described.

5.2 Hazard and Risk Analysis

Hazard identification and risk assessment in accordance with GB/T 28001-2001 performed.

5.2.1 accidents species

After identification and evaluation of significant risk of accidents caused by the following.

a) Lifting Injury;

b) burnings;

c) mechanical damage;

d) fire, explosion;

e) an electric shock;

f) poisoning or suffocation;

g) falls;

h) damage to the vehicle;

i) against objects;

j) Other.

5.2.2 Analysis of accidents

5.2.2.1 General

a) illegal operations;

b) staff labor protective equipment worn not meet the requirements;

c) safety education and training does not meet the requirements.

5.2.2.2 Lifting Injury

a) The operator unlicensed operation of lifting equipment;

Reported i) work accident information;

j) is responsible for the accident investigation and handling;

k) announced the end of the emergency response.

6.2.2 rescue group

a) assist the accident unit quickly cut off the source of the accident scene and exclusion of explosive substances;

b) to rescue the injured and trapped people, on-site rescue and protective measures;

c) is responsible for the fire, spill fire, plugging;

d) rapid repair equipment to prevent accident and reduce accident losses, inhibit the expansion of the scope of the harm;

e) with the accident investigation;

f) there are plans to carry out plans for exercises, familiar with the fire extinguishing focused plan to improve the fire fighting rescue;

g) in a planned, targeted to predict equipment, piping leak site, conduct planned maintenance, and training and implementation of rescue measures

Warfare exercises.

6.2.3 Communication aid group

a) promptly report accidents that occurred in charge of leadership, and to take measures to ensure the incident handling smooth lines;

b) to receive command instructions to report to higher authorities, and liaison related rescue personnel in place;

c) is responsible for the professional rescue teams total control room and communications between the leadership team and liaison;

d) be familiar with the unit dangerous substance harmful to human health and the characteristics of appropriate medical and emergency measures;

e) the implementation of medical aid to the injured, providing transport vehicle, contact the hospital to determine the treatment, for the relevant procedures;

f) with the accident investigation.

6.2.4 Expert Advisory Group

a) preparation of contingency plans and revise guidance Perfection;

b) to grasp the distribution per unit area of major hazard and explosive, key parts of the fire, learn about the technology at home and abroad

Information, progress and dynamic situation, to provide technical support for the establishment of emergency rescue;

c) the scope of the safety hazards will make scientific assessments provide a scientific basis for the emergency command decision-making and command;

d) the range of hazards involved in the accident, the accident determination level, the impact of the accident alert area and the establishment of a major protective measures such as lifting

Technical basis for decision-making;

e) guide the emergency response team conducted on-site disposal;

f) is responsible for the accident site emergency response work and the extent of damage to property assessment.

6.2.5 alert security group

a) is responsible for maintaining law and order plant, according to the development trend of the accident there are plans to evacuate staff, regional staff to control the accident, and out of the vehicle, indeed

Paul directing rescue vehicle route unimpeded;

b) other potential danger points spills, fires, explosions and other monitoring and protection has, in charge of emergency rescue, adopt measures to prevent things

Expand, causing secondary disasters;

c) be responsible for the accident directly responsible guardianship;

d) with the accident investigation.

6.2.6 logistical support group

Responsible for emergency action to provide material guarantee. Including emergency rescue equipment, protective and rescue equipment, monitoring and analysis equipment.

6.2.7 rehabilitation treatment

Responsible for organizing the implementation of rescue personnel logistics and rehabilitation work.

7.1 hazard control

a) the establishment of major hazard management system for the regular daily check, professional inspection and seasonal inspection, monitoring the implementation of prevention

Measures;

b) the establishment of major hazard ledger, file, update;

c) The major hazard to the safety supervision departments for the record and the relevant departments;

e) boilers and pressure vessels, pressure piping, cranes, forklifts, elevators and other special equipment, periodic testing as required;

f) safety accessories and instruments by relevant state laws and regulations mandatory verification, including various units, storage tanks, pressure vessels, pressure piping should

This is equipped with safety valves, pressure gauges;

g) fire and explosion necessary to improve the fire-fighting facilities, fire interval to meet the requirements;

h) focus on key parts of the set monitoring device;

i) setting up clear warning signs and safety hazards in the hazard warning signs point field;

j) the whole plant and sectoral examination of periodic safety hazard;

k) to develop daily point checklist, personal inspection, inspection records do;

l) regular maintenance of equipment and facilities and kept in good condition;

m) do shift record;

n) Other.

7.2 Accident prevention measures

7.2.1 General

Railway a) plant, the road and the vehicle, the job should be consistent with the provisions of GB 4387-2008;

b) plant lighting shall be in accordance with the provisions of GB/T 50033-2001 and GB 50034-2004 settings should be site-specific and dangerous places

Use meet specific requirements of lighting equipment, emergency entrance key places in the workshop, hydraulic stations, oil depots, gas stations, etc., should be regulated

Given set of emergency lighting, and periodic inspection;

c) casting and rolling production line apparatus main electrical control system and communication system should be configured UPS uninterruptible power supply;

d) The main production sites shall comply with the relevant provisions of the fire building of GB 50016-2006;

e) should be based on the production site flammable, explosive physical and chemical nature of the substance, the rational design of extinguishing systems, fire alarm systems and selection type of facility. Fire extinguishers configuration should comply with GB 50140-2005 and periodic inspection and maintenance;

Edge f) plant area pits, trenches, pools and height should set security cover, fencing, platforms and ladders;

g) high voltage electrical installations should comply with the provisions of GB 50060-2008; low-voltage electrical installations shall be designed in line with GB 50054-

2011 requirements; protection of electrical installations, non-power protection and automatic device shall be designed in line with GB/T 50062-2008

Provisions;

h) rectifier and variable electric power distribution system, control device configured security chain, quick stop, emergency stop and other safety devices shall be designed and

Meet the design specifications, and regular testing;

i) supply main control room, power distribution duty room, the main cable tunnels and cable mezzanine, should be equipped with automatic fire alarms and other devices to prevent small move

Measures were entered; rectifier transformers and power facilities should be set up firewalls, closed out the cable threading, the application of anti-reserved holes

Fire sealing materials;

j) all kinds of transformers should be equipped with safety protection facilities, and hang warning signs;

k) exposed terminals should be equipped with safety facilities;

l) equipment and facilities should be preferred safe equipment does not meet the requirements of the equipment and facilities promptly scrapped or removed;

m) cable can not and fuel pipes, fuel gas pipeline jointly laid in the same trench or line the shelves;

n) in strict accordance with standard operating procedures and safety operations;

o) operations personnel certificates;

p) properly equipped, wearing all kinds of labor protection products;

q) in accordance with standard operating positions with the requirements of the operation;

r) organizes regular employees on safety education and training;

s) other.

7.2.2 various types of safety and accident prevention measures

7.2.2.1 crane accident

a) lifting equipment shall comply with GB/T 3811-2008 and GB 6067.1-2010 of;

b) limit switch, interlock switches, brakes, load limit, alarm and other safety facilities should be complete;

c) should be set to lift the emergency power supply security;

d) for lifting molten metal bridge crane shall comply with JB/T 7688.5-2012's;

e) Plant crane slip line should be installed using the power-on indicator or other identification measures charged; bare slip lines should be arranged in crane driving

Across the room, if arranged on the same side of the cab, safety precautions should be taken;

f) Other.

7.2.2.2 scalding accident

A) before each discharge liquid copper casting holding furnace, you should check to make sure the discharge tube, launder intact; when tilting holding furnace dumping of copper solution, ensure

Watery eyes and clogged gutter lap tight, should control the traffic flow eye, to prevent overflow;

b) at a furnace door along with copper liquid surface height difference of not less than a predetermined safe distance;

c) before the converter, make sure to put the flow tube, launder intact, watery eyes and gutter, clogging the interface between launder tight to prevent leakage of liquid copper. Converter

Should be promptly adjusted copper liquid flow stream flow cell level according to the eyes of the situation;

d) transport, transfer note with all the liquid copper is used in contact with liquid copper or tools should be dried in advance;

e) shall have anti-scalding safety warning labels in high temperature and high-temperature melt easily splash area product area;

f) When the job, workers should maintain a safe distance from hot objects to move.

g) Other.

7.2.2.3 mechanical injury

a) production site should implement location management, goods neatly and orderly, scientific and reasonable zoning;

b) before servicing equipment, maintenance personnel to deal with the construction site security correspondent, on-site hazard identification, develop control measures,

And supervision and inspection;

c) equipment operation, personnel should not have the appropriate equipment across the top or through the bottom, under certain circumstances need to cross the main equipment from

Security measures;

D) When equipment failure, should stop processing, extrusion processing with time pressure equipment failure, should first relief;

e) when operating, should keep a safe distance from moving or rotating parts;

f) operation, always check the security guards of the equipment is reliable.

g) Other.

7.2.2.4 fire, explosion

a) compressed air storage tank, vacuum tank, gas tanks and other pressure vessels should meet the requirements of TSGR0004-2009, pressure pipes shall comply with the

TSGD0001-2009 requirements of various safety accessories should be complete, and regular inspections;

b) melting furnace, holding furnace and casting machine surrounding ground should be dry, there should be no stagnant water surrounding the pit (casting well, except casting pit); foundry

Room pit shall be leak-proof design and construction, to prevent infiltration of groundwater; above the melting, casting and other equipment should not be set exist

Drip, leak hidden facilities;

c) use of gas furnace annealing furnace should be installed and a gas ignition, flame, leakage warning device, and regular monitoring inspection;

d) oxygen bottles, liquid bottles, cans chlorine, acid tanks and other inflammable and explosive materials and hazardous chemicals, should someone manage, store and make the required

Use, on-site using gas cylinders should anti-dumping device;

E) When melted, add the furnace raw materials, ingredients and dried, there should be no explosion of entrainment;

f) the use of volatile, flammable and other flammable, explosive hazardous areas dangerous goods shall not use fire, smoke or communication tools, should prevent static

Electricity, increase ventilation and reduce the workplace concentration of harmful gases;

Distance g) welding, cutting operating point with oxygen bottles, acetylene cylinders and other hazardous materials shall not be less than 10m, distance from flammable, explosive materials

Not less than 30m.

h) for workshops, warehouses, living quarters, canteens and other conduct regular fire safety checks;

i) to configure the installation circuit breakers and earth leakage protection device. Install the necessary places with alarm device leakage protection;

j) for workshops, warehouses of flammable region installed fire alarm and fire sprinkler system;

k) store flammable gas, flammable warehouse domestic use explosion-proof electrical;

l) Other.

7.2.2.5 electric shock

a) electrical equipment and electrical equipment in accordance with the relevant national standard design, installation and use;

b) Do not install non-electricians, electrical equipment connected to the demolition of electrical and electrical equipment;

c) strictly safe voltage under different environmental inspection;

d) between the charged body, between the body charged with the ground between a live body and other facilities must be maintained between the foot and the staff charged body

Enough safe distance, is...