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GB/T 15558.1-2023Buried polyethylene(PE) piping systems for the supply of gaseous fuels - Part 1: General (English PDF)

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

November 27, 2023

Implementation date

June 1, 2024

Scope

GB/T 15558.1-2023 (Buried polyethylene(PE) piping systems for the supply of gaseous fuels - Part 1: General) is available as an English-translated PDF.

GB/T 15558.1-2023 — This document specifies the material requirements and inspection report requirements for buried polyethylene (PE) piping systems for the supply of gaseous fuels; describes the corresponding test methods. This document, together with other parts of GB/T 15558, is applicable to buried polyethylene (PE) piping systems for the supply of gaseous fuels, which have an operating temperature of -20 °C ~ 40 °C and a maximum operating pressure (MOP) not exceeding 1.0 MPa. Note 1: The maximum operating pressure of the pipeline system is related to the operating temperature and the critical pressure of the material's resistance to rapid crack propagation (RCP), see Appendix C. The reference operating temperature is 20 °C. Note 2: The MOP of polyethylene pipes is determined based on the design stress sigmaD, the influence of RCP performance is considered; the MOP depends on the minimum required strength (MRS) of the material type, the standard dimension ratio (SDR), the overall service (design) factor (C >= 2), etc. Note 3: The relevant parties are responsible for appropriately selecting the products specified in GB/T 15558 (all parts) according to specific application requirements and in combination with relevant regulations, standards or specifications.

Document preview — GB/T 15558.1-2023

National Standard of the People's Republic of China

Issued by: SAMR; SAC

Contents

  • Foreword...3
  • Introduction...5
  • 1 Scope...6
  • 2 Normative references...6
  • 3 Terms, definitions, symbols and abbreviations...8
  • 4 Materials...13
  • 5 Test methods...18
  • 6 Inspection report requirements...22

Foreword

This document was drafted in accordance with the provisions of GB/T 1.1-2020

"Directives for standardization - Part 1: Rules for the structure and drafting of

standardizing documents".

This document is Part 1 of GB/T 15558 "Buried polyethylene (PE) piping systems for

the supply of gaseous fuels". GB/T 15558 has published the following parts:

- Part 1: General;

- Part 2: Pipes;

- Part 3: Fittings;

- Part 4: Valves;

- Part 5: Fitness for purpose of the system.

This document modifies and adopts ISO 4437-1:2014 "Plastics piping systems for the

supply of gaseous fuels - Polyethylene (PE) - Part 1: General".

Compared with ISO 4437-1:2014, this document has more structural adjustments. See

Appendix A for a comparison of the structural number changes between the two

documents.

Compared with ISO 4437-1:2014, this document has more technical differences; the

outer margins of the involved clauses are marked with a vertical single line (︱). A list

of these technical differences and their reasons is given in Appendix B.

This document has made the following editorial changes:

- To coordinate with the existing standard, CHANGE the name of the standard to

"Buried polyethylene (PE) piping systems for the supply of gaseous fuels - Part 1:

General";

- To facilitate the understanding and use of the standard, DELETE the notes that do

not conform to China's national conditions, changing or adding some notes;

- ADD Appendix C (Informative) "Relationship between maximum working

pressure and working temperature and RCP critical pressure";

- ADD Appendix D (Informative) "Additional information on PE 100-RC materials";

- DELETE Appendix A (Informative) of ISO 4431-1:2014.

1 Scope

This document specifies the material requirements and inspection report requirements

for buried polyethylene (PE) piping systems for the supply of gaseous fuels; describes

the corresponding test methods.

This document, together with other parts of GB/T 15558, is applicable to buried

polyethylene (PE) piping systems for the supply of gaseous fuels, which have an

operating temperature of -20 °C ~ 40 °C and a maximum operating pressure (MOP) not

exceeding 1.0 MPa.

Note 1: The maximum operating pressure of the pipeline system is related to the operating

temperature and the critical pressure of the material's resistance to rapid crack propagation

(RCP), see Appendix C. The reference operating temperature is 20 °C.

Note 2: The MOP of polyethylene pipes is determined based on the design stress sigmaD, the

influence of RCP performance is considered; the MOP depends on the minimum required

strength (MRS) of the material type, the standard dimension ratio (SDR), the overall service

(design) factor (C >= 2), etc.

Note 3: The relevant parties are responsible for appropriately selecting the products specified

in GB/T 15558 (all parts) according to specific application requirements and in combination

with relevant regulations, standards or specifications.

2 Normative references

The contents of the following documents constitute essential provisions of this

document through normative references in the text. Among them, for referenced

documents with dates, only the version corresponding to that date applies to this

document; for referenced documents without dates, the latest version (including all

amendments) applies to this document.

GB/T 1033.1 Plastics - Methods for determining the density of non-cellular plastics

- Part 1: Immersion method, liquid pycnometer method and titration method (GB/T

1033.1-2008, ISO 1183-1:2004, IDT)

GB/T 1033.2 Plastics - Methods for determining the density of non-cellular plastics

- Part 2: Density gradient column method (GB/T 1033.2-2010, ISO 1183-2:2004,

It is tested by direct calcination method according to GB/T 9345.1.

5.10 Tensile fracture nominal strain and tensile yield stress

Prepare specimens according to GB/T 1845.2 and test according to GB/T 1040.2.

5.11 Trace metal element content

It is tested according to GB/T 39994. During arbitration, prepare specimens by dry

ashing method and test by inductively coupled plasma spectrometer (ICP-OES

method).

5.12 Strain hardening test (SHT)

It is tested according to GB/T 40919. The number of specimens is 5.

5.13 Accelerated full-notch creep test (AFNCT)

It is tested according to GB/T 32682. The length x width x thickness of the specimen

is 100 mm x 10 mm x 10 mm; the notch depth is 1.6 mm. The number of specimens is

4.

5.14 Resistance to gas components

5.14.1 Specimens

Use dn32 mm, SDR 11 pipe specimens, the number of specimens is 3. If there is a clear

relationship with the test results of dn32 mm, SDR 11 pipes, other specifications of pipe

specimens can be used.

5.14.2 Condensate

The condensate is composed of a mixture of 50% by mass of n-decane (99%) and 50%

by mass of 1,3,5-trimethylbenzene.

5.14.3 Conditioning

Fill the pipe with condensate; place it in an air environment at (23 +/- 2) °C for 1500 h

for conditioning.

5.14.4 Test

It is tested according to GB/T 6111. The internal medium of the specimen is condensate,

the external medium is water, the A-type joint is used.

5.15 Weather resistance

5.15.1 Test specimen

Use pipe specimens with dn110 mm, SDR 11, length of 1 m.

5.15.2 Test steps

Mark the exposed surface of the pipe sample; test according to GB/T 3681.2. After sun

exposure with a total energy of at least 3.5 GJ/m2, remove the specimen and test:

a) Conduct a fusion strength test on the socket end of the electric fusion pipe fitting

according to GB/T 19808, where the electric fusion joint is prepared at (23 +/-

2) °C; the number of specimens is 4;

b) Conduct a break elongation test and a hydrostatic strength test. The break

elongation test is conducted according to GB/T 8804.3; the specimen is prepared

from the exposed surface of the pipe; the hydrostatic strength test is conducted

according to GB/T 6111.

5.16 Rapid crack propagation resistance (RCP)

It is tested according to GB/T 19280.

If the test results according to GB/T 19280 do not meet the requirements of Table 3,

retest according to ISO 13478; use the full-size test results as the final basis for

judgment. In this case, pC,FS >= 1.5 x MOP.

5.17 Resistance to slow crack growth (notch test)

It is tested according to GB/T 18476.

If the accelerated notched pipe test (ANPT) is used, the specimen can be immersed in

a constant temperature bath of 80 °C and 2% (mass fraction) nonylphenol

polyoxyethylene ether neutral solvent; the internal medium of the specimen is water;

the test is carried out according to GB/T 18476.

5.18 Determination of failure form of butt fusion tensile test

5.18.1 Specimen

Use the parameters specified in Appendix E, to prepare two sections of pipe into butt

fusion joints according to the procedure of GB/T 19809.

5.18.2 Test

It is tested according to GB/T 19810.

6 Inspection report requirements

6.1 The manufacturer of compounds shall provide classification certificates according

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

Referenced standards

Normative references

GB/T 1033.1 · ISO 1183 · GB/T 1033.2 · GB/T 1033.2-2010 · GB/T 9345.1

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