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NB/T 47013.13-2015Nondestructive testing of pressure equipments - Part 13: Pulsed eddy current testing (English PDF)

承压设备无损检测 第13部分:脉冲涡流检测

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Issued by

NEA

Level / Type

Industry · Recommended

Issue date

April 2, 2015

Implementation date

September 1, 2015

Scope

NB/T 47013.13-2015 is the English-translated version of 承压设备无损检测 第13部分:脉冲涡流检测.

NB/T 47013.13-2015 adds pulsed eddy current testing to the NB/T 47013 series, measuring general wall thinning from corrosion, erosion or mechanical damage in in-service pressure equipment of carbon and low alloy steel without removing the cover layer.

It applies where the metal jacket is no thicker than 1 mm, insulation is up to 200 mm under stainless steel or aluminium sheathing or up to 100 mm under iron sheathing, the base metal is 3 mm to 70 mm thick, pipes are at least 50 mm in diameter and the metal temperature lies between -196 °C and 500 °C. The part sets instrument, probe and battery requirements, process documents, safety rules, testing procedures, evaluation of results and reporting. Issued on 2 April 2015, it has applied since 1 September 2015.

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Document preview — NB/T 47013.13-2015

National Standard of the People's Republic of China

Issued by: National Energy Administration of the People's Republic of China

Contents

  • Foreword3
  • 1 Scope5
  • 2 Normative references5
  • 3 Terms and definitions6
  • 4 General requirements6
  • 5 Testing procedures13
  • 6 Evaluation and processing of test results15
  • 7 Testing records and reports16
  • Annex A (Informative) Recommended test point calibration examples17
  • Annex B (Informative) Recommended partial test results correction relationship18

Foreword

This Standard NB/T 47013 Nondestructive testing of pressure equipment consists of the following 13 parts.

- Part 1. General requirements;

- Part 2. Radiographic testing;

- Part 3. Ultrasonic testing;

- Part 4. Magnetic particle testing;

- Part 5. Penetrant testing;

- Part 6. Eddy Current Testing;

- Part 7. Visual examination;

- Part 8. Leak Testing;

- Part 9. Acoustic emission testing;

- Part 10. Ultrasonic Time of Flight Diffraction Technique;

- Part 11. Standard practice for X-ray digital radiography;

- Part 12. Magnetic flux leakage testing;

- Part 13. Pulsed eddy current testing.

This Part is the 13th part of NB/T 47013. Pulsed eddy current testing.

This Part was drafted in accordance with the rules given in GB/T 1.1-2009.

1 Scope

1.1 This Part of NB/T 47013 specifies the inspection methods and evaluation rules for even wall thickness reduction of magnetic materials such as carbon steel, low alloy steel used for in-use pressure equipment due to corruption, erosion or mechanical damage, without excluding the cover layer.

1.2 This Part is applicable to the inspection of the substrate base material wall thickness reduction of pressure equipment with cover layer and with the following conditions.

a) the metal protective layer thickness is not greater than 1 mm;

b) for stainless steel or aluminium protective layer, the cover layer thickness is not greater than 200 mm; for iron protective layer, the cover layer thickness is not greater than 100 mm;

c) base material thickness range is 3 mm ~ 70 mm;

d) tube or pipe fitting diameter is not less than 50 mm;

e) base material temperature range is -196°C ~ 500°C.

1.3 The inspection of in-use pressure equipment without cover layer can

refer to this Part.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

GB/T 12604.6, Non-destructive testing - Terminology - Terms used in eddy current testing

GB/T 28705-2012, Non-destructive testing - Test method for pulsed eddy current testing

4 General requirements

4.2.7.3 During on-site testing, if the test results of the equipment are suspected, it shall check and adjust the equipment functions and record the results of each maintenance.

4.2.2 Testing instrument

The testing instrument shall have the functions of pulsed eddy current signal excitation, data acquisition, data processing, signal waveform display, analysis and storage; and shall at least meet the following requirements.

a) the frequency of the excitation signal is adjustable and the falling edge is not more than 3 ms;

b) the number of data acquisition hardware shall not be less than 16 bits, and shall have synchronization function with signal excitation. For the selected probe, when the reference value is set within the valid testing range, the testing signal curve shall have a bending point;

c) it shall have a double logarithmic display function, while displaying the reference signal and testing signal; with the waveform partial amplification function;

d) the relative wall thickness of the workpiece to be tested shall be given as a percentage;

e) it shall be able to continuously store more than 100 testing points of the relative wall thickness and the corresponding testing signal waveform of the original data;

f) it can be used in -5°C ~ 40°C environment, with on-site dust, vibration and other properties.

4.2.3 Testing probe

a) it shall give the material, wall thickness, minimum diameter, cover material and thickness, protective layer material and thickness and other performance parameters applicable to test workpiece for each probe;

b) the probe shall be set with testing and overheat instructions;

c) in the case of ensuring the overall system function, sensitivity and accuracy, the extension cable can be used to connect the probe and the instrument host;

d) according to the coil placement, it can be divided into flat (vertical magnetic field) and vertical (parallel magnetic field); according to the excitation method, it can be divided into focus and non-focus.

4.2.4 Battery

The continuous power supply time of the battery shall not be less than 4h. indicates that the instrument is normal.

4.3 Testing process documentation

4.3.1 The testing process documentation includes process procedures and instructions on operation.

4.3.3 The procedures shall also specify the specific scope or requirement of the relevant factors listed in 4.3.3.1. If the relevant factors change goes beyond the provisions, it shall re-prepare or revise the process specifications.

4.3.3.1 The relevant factors involved in the process.

a) product range (workpiece shape, specifications, material, wall thickness, cover layer, etc.);

b) reference norms and standards;

c) testing equipment and apparatus, as well as calibration, verification, operation verification or inspection requirements;

d) testing process (probe configuration, testing methods, etc.);

e) pre-testing surface preparation requirements;

f) reference area;

g) analysis and interpretation of testing data. difference between the physical properties or operating conditions, the test results shall tend to have a certain deviation.

4.3.4 The preparation of operating instructions shall be based on the contents of the process and the workpiece inspection requirements. In addition to the requirements of NB/T 47013.1, its contents shall at least contain.

a) testing object. design and operating parameters, cover layer type and thickness, metal surface temperature, environmental conditions and equipment vibration, temperature fluctuations, etc.;

b) testing equipment and apparatus. probe, signal line, preamplifier, cable, instrument host, test data acquisition and analysis software and calibration specimen, non-conductive pad, metal sheet, etc.;

c) calibration specimen;

d) system verification;

e) excitation field type;

f) reference point selection and actual measurement;

g) provisions on testing initial data record;

h) determination of testing results.

4.3.5 The instruction manual shall be validated for the first time. The verification method can use comparison test block, simulated test block or the actual testing object.

4.3.2

In addition to the requirements of NB/T 47013.1, the process, procedures shall also at least contain.

a) environmental investigation requirements for testing product;

b) basic information and operation status of testing product;

c) requirements for system verification;

d) reference point selection and actual measurement requirements;

e) requirements for testing initial data record;

f) requirements for data analysis;

g) processing provisions on test results.

4.4 Safety requirements

This Part does not fully list all the safety requirements for testing. Users who use this Part are obliged to establish appropriate safety and health guidelines prior to testing. The basic safety requirements in the testing process are as follows.

a) inspection personnel shall comply with the on-site safety requirements, wear protective clothing and protective equipment as required; […]

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 18 pages — is available in the English PDF.

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