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GB/Z 41275.22-2023Process management for avionics - Aerospace and defence electronic systems containing lead-free solder - Part 22: Technical guidelines (English PDF)

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Issued by

State Administration for Market Regulation, China National Standardization Administration

Level / Type

National · Recommended

Issue date

December 28, 2023

Implementation date

July 1, 2024

Scope

GB/Z 41275.22-2023 (Process management for avionics - Aerospace and defence electronic systems containing lead-free solder - Part 22: Technical guidelines) is available as an English-translated PDF.

GB/Z 41275.22-2023 — This document provides technical guidance for the transition to lead-free electronic products, mainly including technical paths, general performance of lead-free solder, system-level Operating environment, high-performance electronic product testing, solder joint reliability, components, printed circuit boards, printed circuit boards (PCB)/printed circuit boards (PWB) assembly, module assembly, wire/cable assembly, rework/repair, general product life test, similarity analysis, etc: This document is applicable to aerospace, defense and high-performance electronics applications and other high-performance and high-reliability industries for reference use:

Document preview — GB/Z 41275.22-2023

National Standard of the People's Republic of China

ICS
49.025.01
Classification
V 25

Issued by: State Administration for Market Regulation, China National Standardization Administration

Contents

  • Preface
  • Introduction
  • 1 Scope1
  • 2 Normative references1
  • 3 Terms, definitions and abbreviations1
  • 3:1 Terms and definitions1
  • 3:2 Abbreviations6
  • 4 Technical Path7
  • 5 General properties of lead-free solder7
  • 5:1 General7
  • 5:2 High temperature8
  • 5:3 Low temperature8
  • 5:4 Temperature cycling8
  • 5:5 Vibration/mechanical shock9
  • 6 System-level usage environment10
  • 6:1 General10
  • 6:2 Usage environment10
  • 6:3 Thermal environment of electronic/electrical equipment10

Foreword

This document complies with the provisions of GB/T 1:1-2020 "Standardization Work Guidelines Part 1: Structure and Drafting Rules of Standardization Documents"

Drafting:

This document is Part 22 of GB/T (Z) 41275 "Aviation Electronics Process Management Aerospace and Defense Electronic Systems Containing Lead-Free Solder"

point: GB/T (Z)41275 has released the following parts:

---Part 2: Reducing the harmful effects of tin;

---Part 3: System performance test methods containing lead-free solder and lead-free pins;

---Part 4: Ball Grid Array Ball Planting;

---Part 21: Transition Guide to Lead-Free Electronics;

---Part 22: Technical Guidelines;

---Part 23: Guidelines for rework/repair of lead-free and mixed electronic products:

This document is modified to adopt IEC /T S62647-22:2013 "Aviation Electronics Process Management of Lead-free Solders for Aerospace and Defense Electronics Systems"

"System Part 22: Technical Guidelines", the document type was adjusted from IEC 's technical specifications to my country's national standardization guiding technical documents:

Compared with IEC /T S62647-22:2013, this document has many structural adjustments: Comparison of structure number changes in the two files

See Appendix A for the table:

Compared with IEC /T S62647-22:2013, there are many technical differences between this document and the outer margins of the clauses involved:

Indicated with a single vertical line (︱): A list of these technical differences and their causes is provided in Appendix B:

The following editorial changes have been made to this document:

--- Correct the definition of the term 3:1:27 "repair";

---Deleted the Fahrenheit temperature in the full text and retained the Celsius temperature;

---Replaced IEC /T S62647-23 with the informative reference GB /Z 41275:23 (see 14:1:1 and 14:3):

Please note that some content in this document may be subject to patents: The publisher of this document assumes no responsibility for identifying patents:

Introduction

GB/T (Z) 41275 stipulates the management requirements and technical requirements for lead-free aerospace, national defense and high-performance electronic systems: It is planned to be

Composed of 7 parts:

---Part 1: Preparation of lead-free control plan: The purpose is to provide for lead-free control of programming of aerospace, defense and high-performance electronic systems:

plan goals and requirements:

---Part 2: Reducing the harmful effects of tin: The purpose is to regulate aerospace, defense and high-performance electronic systems to reduce the harmful effects of tin:

The technical methods adopted for the impact:

---Part 3: System performance test methods containing lead-free solder and lead-free pins: The purpose is to regulate lead-free solder and lead-free tubing

Performance test methods and test procedures for aerospace, defense, and high-performance electronic systems:

---Part 4: Ball Grid Array Ball Planting: The purpose is to regulate aerospace, defense and high-performance electrical products containing lead-free solder and lead-free leads:

Requirements for subsystem replacement of ball grid array (BGA) component solder balls:

---Part 21: Transition Guide to Lead-Free Electronics: The purpose is to provide for aerospace and defense electronic system project management or system

A guide for engineering management to manage the transition to lead-free electronics:

---Part 22: Technical Guidelines: The purpose is to provide for aerospace, defense and high-performance electronic systems to ensure continued performance, quality,

Technical guidance for reliability, safety, airworthiness, configuration control, affordability, maintainability, and supportability:

---Part 23: Guidelines for rework/repair of lead-free and mixed electronic products: The purpose is to specify aerospace, defense and high performance electronics

Technical guidelines for disassembly and replacement of parts (including components) during system rework/repair:

Avionics Process Management

Aerospace and defense electronic systems containing lead-free solders

Part 22: Technical Guidelines

1 Scope

This document provides technical guidance for the transition to lead-free electronic products, mainly including technical paths, general performance of lead-free solder, system-level

Operating environment, high-performance electronic product testing, solder joint reliability, components, printed circuit boards, printed circuit boards (PCB)/printed circuit boards

(PWB) assembly, module assembly, wire/cable assembly, rework/repair, general product life test, similarity analysis, etc:

This document is applicable to aerospace, defense and high-performance electronics applications and other high-performance and high-reliability industries for reference use:

2 Normative reference documents

The contents of the following documents constitute essential provisions of this document through normative references in the text: Among them, dated citations

For documents, only the version corresponding to the date applies to this document; for undated referenced documents, the latest version (including all modification orders) applies

in this document:

GB/T 41275:2-2022 Avionics process management Aerospace and defense electronic systems containing lead-free solder Part 2: Reduction

Harmful effects of less tin (IEC /T S62647-2:2012, MOD)

GB/T 41275:3-2022 Avionics process management Aerospace and defense electronic systems containing lead-free solder Part 3: Including

System performance test method for lead-free solders and lead-free pins (IEC TS62647-3:2014, MOD)

IEC /T S62647-1:2012 Avionics process management Aerospace and defense electronic systems containing lead-free solders Part 1: None

taininglead-freesolder-Part 1:Preparationforalead-freecontrolplan)

GEIA-HB-0005-4 Guidelines for Reliability Assessment of Lead-Free Assemblies for Aerospace and High-Performance Electronics Applications (Guidelinesfor

PracticesGuideline)

3 Terms, definitions and abbreviations

3:1 Terms and definitions

The following terms and definitions apply to this document:

3:1:1

Alloy compositionaloycomposition

The total composition of an alloy, defined by weight as a percentage:

Note: For example, 63Sn-37Pb is equivalent to a mixture of 63% (by weight) tin and 37% (by weight) lead:

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

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