GB/T 8190.1-2023Reciprocating internal combustion engines - Exhaust emission measurement - Part 1: Test-bed measurement systems of gaseous and particulate emissions (English PDF)
往复式内燃机 排放测量 第1部分:气体和颗粒排放物的试验台测量系统
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Issued by
State Administration for Market Regulation
Level / Type
National · Recommended
Issue date
May 23, 2023
Implementation date
December 1, 2023
Scope
GB/T 8190.1-2023 is the English-translated version of 往复式内燃机 排放测量 第1部分:气体和颗粒排放物的试验台测量系统.
GB/T 8190.1-2023 — This document specifies the test bench measurement method for gaseous and particulate emissions from reciprocating internal combustion engines (RIC), which is essential for the determination of each Weighting of dyes is necessary: Various combinations of engine load and speed reflect different uses of the engine (see ISO 8178-4): This document applies to reciprocating internal combustion engines for mobile, transport and stationary use, but does not include vehicle engines mainly used for road travel: This article Parts are suitable for engines such as earth moving machines, generator sets and others:
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Document preview — GB/T 8190.1-2023
National Standard of the People's Republic of China
- ICS
- 27.020
- Classification
- J 90
- Replacing
- GB/T 8190.1-2010, GB/T 8190.11-2009
Issued by: State Administration for Market Regulation
Contents
- Preface
- Introduction
- 1 Scope
- 2 Normative references
- 3 Terms and Definitions
- 4 Symbols and abbreviations
- 4.1 General symbols
- 4.2 Fuel composition symbol
- 4.3 Chemical composition symbols and abbreviations
- 4.4 Abbreviations
- 5 General measurement principles
- 5.1 Emission measurement principle
- 5.1.1 Emission component mass
- 5.2 Exhaust sampling and dilution
- 5.2.1 General requirements for sampling
- 5.2.2 Gas sampling
- 5.2.3 Raw Exhaust Sampling for Gas Emissions
- 5.2.4 Dilution sampling of gaseous emissions
- 5.2.5 Dilution system
- 5.2.6 Dilution sampling of particulate emissions
- 5.3 Measuring instruments
- 5.3.1 General
- 5.3.2 Data recording and control
- 5.3.3 Performance specifications for measuring instruments
- 6 Engine and environment-related measuring equipment
- 6.1 Dynamometer specification
- 6.2 Speed and torque sensors
- 6.2.1 Shaft work
- 6.2.2 Speed sensor
- 6.2.3 Torque sensor
- 6.2.4 Engine accessories
- 6.3 Pressure transducers, temperature and dew point sensors
- 6.4 Flow related measurements
- 6.4.1 Fuel flow
- 6.4.2 Intake air flow
- 6.4.3 Original exhaust flow
- 6.4.4 Indirect exhaust flow
- 6.4.5 Dilution Air and Dilution Exhaust Flow Meters
- 6.4.6 Sample flow meter for batch sampling
- 6.4.7 Use of gas distributors
- 7 Determination of gas components
- 7.1 General Specifications
- 7.2 Gas drying
- 7.3 Analyzers
- 7.3.1 General
- 7.3.2 Carbon monoxide (CO) and carbon dioxide (CO2) analysis
- 7.3.3 Oxygen (O2) analysis
- 7.3.4 Hydrocarbon (HC) analysis
- 7.3.5 Non-methane hydrocarbons (NMHC) analysis
- 7.3.6 Nitrogen oxides (NOx) analysis
- 7.3.7 Sulfur dioxide (SO2) analysis
- 7.3.8 Ammonia (NH3) analysis
- 7.3.9 Nitrous oxide (N2O) analysis
- 7.3.10 Formaldehyde (HCHO) analysis
- 7.3.11 Methanol (CH3OH) analysis
- 7.3.12 Air-fuel ratio measurement
- 7.4 Measuring system
- 7.4.1 General
- 7.4.2 Analysis system
- 7.4.3 Ammonia analysis
- 7.4.4 Methane analysis
- 7.4.5 Methanol analysis
- 7.4.6 Formaldehyde analysis
- 8 Determination of particulate matter
- 8.1 Particulate matter mass
- 8.1.1 PSP
- 8.1.2 Delivery pipe
- 8.1.3 Pre-classifier
- 8.1.4 Particulate matter sampling filter paper
- 8.1.5 Specifications for weighing chambers and analytical balances
- 8.2 Particle count
- 8.2.1 Sampling
- 8.2.2 Compensation of Particle Number Sample Flow Rate --- Full Flow Dilution System
- 8.2.3 Compensation of Particle Number Sample Flow --- Partial Flow Dilution System
- 8.2.4 PM measurement correction
- 8.2.5 Partial flow dilution sampling ratio
- 8.3 Particle Dilution Sampling System Equipment
- 8.3.1 Overview
- 8.3.2 Partial flow dilution system
- 8.3.3 Full flow dilution system
- 8.3.4 Particulate sampling systems
- 8.4 Particle count measuring equipment
- 8.4.1 System overview
- 8.4.2 General requirements
- 8.4.3 Special requirements
- 8.4.4 Typical system overview
- 9 Calibration and Verification
- 9.1 Calibration and performance check
- 9.1.1 Overview
- 9.1.2 Overview of calibration and verification
- 9.1.3 Accuracy, Repeatability, and Noise Verification
- 9.1.4 Linearity verification
- 9.1.5 Continuous gas analysis system response and update record verification
- 9.1.6 Response time verification of compensated analyzers
- 9.2 Analytical gas
- 9.2.1 Overview
- 9.2.2 Gas specification
- 9.2.3 Concentration and expiration date
- 9.2.4 Gas delivery
- 9.3 Vacuum side leak verification
- 9.3.1 Scope and frequency
- 9.3.2 Measuring principles
- 9.3.3 Low flow leak test
- 9.3.4 Span gas dilution leak test
- 9.3.5 Vacuum decay leak test
- 9.4 Conversion Verification of NO2 to NO Converter
- 9.4.1 Scope and frequency
- 9.4.2 Measuring principles
- 9.4.3 System requirements
- 9.4.4 Procedure
- 9.5 Calibration and settings for gas measurements
- 9.5.1 Scope and frequency
- 9.5.2 Calibration
- 9.5.3 HCFID response optimization
- 9.5.4 Determination of HCFID methane response coefficient
- 9.5.5 HCFID methane (CH4) response verification
- 9.5.6 Non-stoichiometric Raw Exhaust FIDO2 Interference Verification
- 9.5.7 NMC Efficiency
- 9.5.8 CO and CO2 measurement
- 9.5.9 NOx measurement
- 9.5.10 Methanol response coefficient
- 9.6 Calibration of PM mass measurement system
- 9.6.1 Overview
- 9.6.2 Partial Flow Status Check
- 9.6.3 PM Balance Verification and Weighing Process Verification
- 9.7 Calibration of particle count measurement systems
- 9.7.1 Calibration of particle counters
- 9.7.2 Calibration/Verification of VPR
- 9.7.3 Particle count system inspection procedures
- 9.8 Calibration of the CVS Full Flow Dilution System
- 9.8.1 Overview
- 9.8.2 Calibration of PDP
- 9.8.3 Calibration of CFV
- 9.8.4 Calibration of SSV
- 9.8.5 CVS System and Batch Sampler Verification (Propane Check)
- 9.8.6 Periodic calibration of part-flow PM and related raw exhaust gas measurement systems
- 9.9 Dynamometer Calibration
- 9.9.1 Torque Calibration
- 9.10 Temperature, pressure and dew point sensor calibration
- 9.11 Flow-related measurements
- 9.11.1 Fuel flow calibration
- 9.11.2 Intake Air Flow Calibration
- 9.11.3 Exhaust flow calibration
- Appendix A (Normative) 1980 International Gravity Formula
- Appendix B (Normative) System Equivalence Determination
- Appendix C (Normative) Carbon Flow Check
- Appendix D (Normative) Statistical Formulas
- Appendix E (informative) Partial Flow Dilution System Sample
- Appendix F (Informative) Exhaust Gas Analysis System Sample
- References
- Fig: 7 Schematic diagram of sampling probe with cap-shaped pre-classifier
- Figure C:1 Measuring point 100 for carbon flow check
- Figure E:1 Partial flow dilution system with isokinetic probe and proportional sampling (SB control)
- Figure E:2 Partial flow dilution system with isokinetic probe and proportional sampling (PB control)
- Figure E:3 Partial flow dilution system with CO2 or NOx concentration measurement and proportional sampling
- Figure E:4 Partial flow dilution system with CO2 concentration measurement, carbon balance and total sampling
- Figure E:5 Partial flow dilution system with single venturi, concentration measurement and proportional sampling
- Figure E:6 Partial flow dilution system with double venturi or double orifice flow meter, concentration measurement and proportional sampling
- Figure E:7 Partial flow dilution system with multi-pipe split, concentration measurement and proportional sampling
- Figure E:8 Partial flow dilution system with flow control and proportional sampling
- Figure F:1 System flow chart for analyzing CO, CO2, NOx, HC and O2 in raw exhaust gas
- Figure F:2 System flow diagram for analyzing CO, CO2, NOx, HC and O2 in diluted exhaust gas
- Table D:1 Critical t-values corresponding to degrees of freedom nu
- Table D:2 F critical value Fcrit90 106 corresponding to different (N-1) values and (Nref-1) values at 90% confidence level
- Table D:3 F critical value Fcrit95 108 corresponding to different (N-1) values and (Nref-1) values at 95% confidence level
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for Standardization Work Part 1: Structure and Drafting Rules for Standardization Documents" drafting:
This document is part 1 of GB/T 8190 "Emission Measurement of Reciprocating Internal Combustion Engines": GB/T 8190 has issued the following parts:
--- Part 1: Test bench measurement system for gas and particulate emissions;
--- Part 2: On-site measurement of gas and particulate emissions;
--- Part 3: Definition and measurement method of exhaust smoke under steady-state conditions;
--- Part 4: Steady-state and transient test cycles for engines of different uses;
--- Part 5: Test fuel;
--- Part 6: Measurement results and test reports;
--- Part 7: Determination of the engine family;
--- Part 8: Determination of engine series;
--- Part 9: Test cycle and test procedure for compression ignition engine transient condition exhaust smoke test bench measurement;
--- Part 10: Test cycle and test procedures for on-site measurement of exhaust smoke under transient operating conditions of compression ignition engines:
This document replaces GB/T 8190.1-2010 "Emission Measurement of Reciprocating Internal Combustion Engines Part 1: Tests for Gas and Particulate Emissions Platform Measurement", partially replacing GB/T 8190.11-2009 "Emission Measurement of Reciprocating Internal Combustion Engines Part 11: Engines for Non-road Mobile Machinery Test bench measurements of gaseous and particulate emissions under engine transient conditions": This document is based on GB/T 8190.1-2010, integrating Part of the content of GB/T 8190.11-2009, compared with GB/T 8190.1-2010, except for structural adjustment and editorial changes, the main technical the changes are as follows:
--- Deleted the test conditions (see Chapter 3 of the:2010 edition);
--- Incorporate the relevant content of Chapter 8 "Emission Measurement Principle" of GB/T 8190.11-2009, and increase the emission measurement principle (see 5.1);
--- Changed the accuracy requirements of the engine speed and torque measurement equipment (see 5.3:3:2 Table 5, 7:4 of the:2010 edition);
---Change "Technical Requirements for Dynamometer" to "Specification for Dynamometer", and add examples of available dynamometers (see 6.1, 7:2 of the:2010 edition);
--- Increased the provisions of the dew point sensor equipment (see 6.3);
--- Incorporate the relevant content of "Gas composition measurement" in Chapter 9 and Chapter 10 of GB/T 8190.11-2009, and add gas composition Continuous sampling measurement content (see 7.3:4:1);
--- Incorporate the relevant content of "Particulate Matter Measurement" in Chapter 9 and Chapter 10 of GB/T 8190.11-2009, and add continuous particulate matter Sampling measurement content (see 8.2:1);
--- Increased the provisions of the particle number measurement system (see 8.4);
---Changed the calibration interval of instruments and equipment (see Table 6 in Chapter 9, 8:10 of the:2010 edition);
--- Deleted the operating conditions (test cycle) (see Chapter 11 of the:2010 edition);
--- Deleted the test run (see Chapter 12 of the:2010 edition);
--- Deleted the emission data assessment (see Chapter 13 of the:2010 edition);
--- Deleted the calculation of gas emissions (see Chapter 14 of the:2010 edition);
--- Deleted the calculation of particulate emissions (see Chapter 15 of the:2010 edition);
--- Deleted the calculation of exhaust mass flow and/or combustion air mass flow (see Appendix A of the:2010 edition);
--- Added "1980 International Gravity Formula" (see Appendix A);
--- Deleted the exhaust mass flow calculation program example (see Appendix B of the:2010 edition);
--- Incorporate the relevant content of Appendix G of GB/T 8190.11, and increase the content of "statistical formula" (see Appendix D):
This document is equivalent to ISO 8178-1:2020 "Emission Measurement of Reciprocating Internal Combustion Engines Part 1: Tests for Gas and Particulate Emissions" Bench Measurement System":
Please note that some contents of this document may refer to patents: The issuing agency of this document assumes no responsibility for identifying patents:
Introduction
This document is a measurement procedure for determining the emission levels of gaseous and particulate pollutants from non-vehicle reciprocating internal combustion engines: Its purpose is to provide the emission characteristics of the engine can be used to indicate the performance of the engine in various applications and on different fuels by using appropriate weighting factors and test cycles:
lower emission levels: Emissions results are given in grams per kilowatt-hour and represent the emission rate per unit of work performed:
Many of the procedures described in this document are elaborations of laboratory methods, since the determination of emission values requires a complex set of individual Instead of getting a single measurement: Therefore, the results obtained depend both on the engine and the test method and on the measurement process:
Due to the diversity of off-road uses, assessing emissions from off-road engines is more complex than the same task for on-road engines: For example, Tao Road uses primarily consist of moving loads from one point to another on paved roads: Paved roads, maximum acceptable road loads and maximum allowable Limitations on many fuel grades narrow the range of road vehicle and engine sizes: Engines for off-road vehicles come in a wider range of sizes, including the engine that powers the device: Many engines are too large to use road-acceptable test equipment and methods: in unavailable in the case of a dynamometer, the test may be carried out on site or under appropriate conditions:
In limited circumstances, engines that need to be tested on site according to GB/T 8190.2 can be tested on the test bench test: But this can only be done with the consent of the parties involved: It should be recognized that data obtained under these circumstances may not be the file is not completely consistent with previous or future data:
Additional test conditions and special evaluation method:
If the test bench cannot be used or the actual emission information generated by the engine in use is required, the on-site test specified in GB/T 8190.2 can be used Procedures and calculation methods:
ISO 8178 is under the jurisdiction of ISO/TC70/SC8: From:1994 to:2006, ISO/TC70/SC8 released 11 parts:
--- Part 1: Test bench measurement of gas and particulate emissions: The purpose is to establish the gas and Methods for test bench measurement and assessment of particulate emissions:
--- Part 2: On-site measurement of gas and particulate emissions: The purpose is to establish the gas pressure under the steady state and transient conditions of the reciprocating internal combustion engine:
Field testing and assessment methods for solid and particulate emissions:
--- Part 3: Definition and measurement method of exhaust smoke under steady-state conditions: The purpose is to establish the two A method of measuring smoke exhaust characteristics: One method is to use the lightness and darkness of the measuring beam to evaluate the extinction degree of the exhaust smoke, and the other method the blackness of the filter paper is used to evaluate the soot content:
--- Part 4: Steady-state test cycle for engines of different uses: The purpose is to establish the connection to the dynamometer for measurement and evaluation Steady-state test cycle for gaseous and particulate emissions from reciprocating internal combustion engines:
--- Part 5: Test fuel: The purpose is to establish the recommended use for emission measurements according to the emission test cycle described in ISO 8178-4:
used fuel:
--- Part 6: Measurement results and test reports: The purpose is to establish a data format for the reporting of emissions measurements of reciprocating internal combustion engines:
--- Part 7: Determination of the engine family: The purpose is to establish the criteria used to determine the technical specifications of the engine family and select the source machine parameter:
--- Part 8: Determination of the engine group: The purpose is to establish the technical specification for determining the engine group and select the source engine of the group parameters:
--- Part 9: Test cycle and test procedure for compression ignition engine transient condition exhaust smoke test bench measurement: purpose is to Test cycle and test procedure for evaluating compression ignition engine exhaust smoke on a stand-up test stand:
--- Part 10: Test cycle and test procedures for on-site measurement of exhaust smoke under transient conditions of compression ignition engines: purpose is to establish Test cycle and test procedure for evaluating compression ignition engine exhaust smoke under field conditions:
--- Part 11: Test bench measurement of gas and particulate emissions from engines for non-road mobile machinery under transient conditions: purpose is to establish a test bench measurement and evaluation method for gaseous and particulate emissions from reciprocating internal combustion engines under transient conditions:
After:2010, ISO/TC70/SC8 started the integration of ISO 8178: By:2017, completed the ISO 8178-1:
2006, ISO 8178-4:2007 and ISO 8178-11:2006 integration, issued ISO 8178-1:2017 and ISO 8178-4:2017 (2020 in:2019, ISO 8178-3:1994, ISO 8178-9:2012 Integrated with ISO 8178-10:2002, ISO 8178-3:2019 and ISO 8178-9:2019 were released: So far, ISO 8178 has changed from the original 11 these parts are integrated into 9 parts, and GB/T 8190 is intended to be consistent with it, consisting of 9 parts:
--- Part 1: Test bench measurement system for gas and particulate emissions: The purpose is to establish the gas and particulate emission of reciprocating internal combustion engines the test bench measurement method of the object:
--- Part 2: On-site measurement of gas and particulate emissions: The purpose is to establish a standard for on-site testing and evaluation of gaseous and particulate emissions:
Determine the method:
--- Part 3: Test procedures for measuring the exhaust smoke of compression ignition engines using a filter paper smoke meter: The purpose is to establish the reciprocating A method for measuring exhaust smoke using a filter paper smoke meter under steady-state operating conditions of an internal combustion engine:
--- Part 4: Steady-state and transient test cycles for engines of different uses: The purpose is to establish a reciprocating internal connection with the dynamometer Test cycles, test procedures and evaluation of gas and particulate emissions from gas turbines:
--- Part 5: Test fuel: The purpose is to establish the recommendations for emission measurement according to the emission test cycle described in GB/T 8190.4 fuel used:
--- Part 6: Measurement results and test reports: The purpose is to establish a data format for the reporting of emissions measurements of reciprocating internal combustion engines:
--- Part 7: Determination of the engine family: The purpose is to establish the criteria used to determine the technical specifications of the engine family and select the source machine parameter:
--- Part 8: Determination of the engine group: The purpose is to establish the technical specification for determining the engine group and select the source engine of the group parameters:
--- Part 9: Test cycle and test procedures for measuring compression ignition engine exhaust smoke using an opacimeter: purpose is Establishes a test cycle and test procedure for evaluating compression ignition engine exhaust smoke using an opacimeter:
Emission measurement of reciprocating internal combustion engines Part 1: Gas and particulate emissions Test bench measurement system
1 Scope
This document specifies the test bench measurement method for gaseous and particulate emissions from reciprocating internal combustion engines (RIC), which is essential for the determination of each Weighting of dyes is necessary: Various combinations of engine load and speed reflect different uses of the engine (see ISO 8178-4):
This document applies to reciprocating internal combustion engines for mobile, transport and stationary use, but does not include vehicle engines mainly used for road travel: This article Parts are suitable for engines such as earth moving machines, generator sets and others:
2 Normative references
The contents of the following documents constitute the essential provisions of this document through normative references in the text: Among them, dated references for documents, only the version corresponding to the date is applicable to this document; for undated reference documents, the latest version (including all amendments) is applicable to this document:
GB/T 8190.4-2023 Emission Measurement of Reciprocating Internal Combustion Engines Part 4: Steady-state and Transient Tests for Engines with Different Purposes Loop (ISO 8178-4:2020, IDT) ISO 5725-2 Accuracy (trueness and precision) of measurement methods and results - Part 2: Determining the repeatability of standard measurement methods method] Note: GB/T 6379.2-2004 Accuracy (trueness and precision) of measurement methods and results - Part 2: Determining repeatability and reproducibility of standard measurement methods the basic method of sex (ISO 5725-2:1994, IDT) ASTMF1471-1993 Standard test method for air purification performance of high-efficiency particulate air filter system (Standardtest
3 Terms and Definitions
The following terms and definitions apply to this document:
Accuracyaccuracy
The absolute difference between the reference quantity yref and the arithmetic mean y of 10 yi:
Note 1: See Appendix D for a calculation example of accuracy:
Note 2: Refer to Table 5 for the specifications of instrument accuracy:
water condensationaqueouscondensation Precipitation of aqueous components from the gas phase to the liquid phase:
NOTE: Water condensation is a function of humidity, pressure, temperature and concentration of other components such as sulfuric acid: These parameters vary with engine intake humidity, dilution air humidity, engine the air-fuel ratio of the engine and the fuel composition (including the hydrogen content and sulfur content in the fuel) change:
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 122 pages — is available in the English PDF.
Referenced standards
Normative references
ISO 8178 · ISO 5725 · GB/T 6379.2-2004
Cited by
- GB/T 6809.12-2021Reciprocating internal combustion engines - Vocabulary of components and systems - Part 12: Exhaust emission control systems
- GB/T 38340-2019Small craft - Reciprocating internal combustion engines exhaust emission measurement - Test-bed measurement of gaseous and particulate exhaust emissions
- GB/T 8190.5-2019Reciprocating internal combustion engines -- Exhaust emission measurement -- Part 5: Test fuels
- GB 17691-2018Limits and measurement methods for emissions from diesel fuelled heavy-duty vehicles (China VI)
- GB/T 20651.1-2018Reciprocating internal combustion engines—Safety—Part 1: Compression ignition engines
- GB/T 36658-2018Technical specification for marine diesel-natural gas dual fuel engines
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Related Standards
GB/T 8190.4-2023 — Reciprocating internal combustion engines - Exhaust emission measurement - Part 4: Steady-state and transient test cycles for different engine applications
GB/T 8190.10-2010 — Reciprocating internal combustion engines -- Exhaust emission measurement -- Part 10: Test cycles and test procedures for field measurement of exhaust gas smoke emissions form compression ignition engines operating under transient conditions
GB/T 8190.11-2009 — Reciprocating internal combustion engines -- Exhaust emission measurement -- Part 11: Test-bet measurement of gaseous and particulate exhaust emissions from engines used in nonroad mobile machinery under transient test conditions
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