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GB/T 41124-2021General technical requirements for aseptic blowing-filling-capping blocks (English PDF)

无菌吹灌旋一体机通用技术要求

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

December 31, 2021

Implementation date

July 1, 2022

Scope

GB/T 41124-2021 is the English-translated version of 无菌吹灌旋一体机通用技术要求.

China's national general technical requirements for aseptic blow-fill-cap blocks. It specifies the terms and definitions, the models, the types and the basic parameters. A blow-fill-cap block combines three machines that used to be separate: the bottle is blown from a preform, filled and capped within one enclosure, without ever leaving it. The saving is not only floor space. A bottle blown moments before filling has not been handled, stored or transported, so it does not need to be washed and sterilised - it comes out of the mould effectively sterile from the heat of blowing. For aseptic filling of juices, teas and dairy drinks, which must be commercially sterile without heat treatment in the pack, that removes the largest single source of contamination. What the specification has to define is the boundary of the sterile zone and the conditions maintained within it, because the whole product's safety rests on that zone rather than on any subsequent step.

Document preview — GB/T 41124-2021

National Standard of the People's Republic of China

ICS
55.2
Classification
J 83

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • 1 Scope
  • 2 Normative references

Foreword

This document is in accordance with the provisions of GB/T 1:1-2020 "Guidelines for Standardization Work Part 1: Structure and Drafting Rules of Standardization Documents" drafted: Please note that some content of this document may be patented: The issuing agency of this document assumes no responsibility for identifying patents: This document is proposed and managed by the National Packaging Machinery Standardization Technical Committee (SAC/TC436): This document is drafted by: Jiangsu Newamstar Packaging Machinery Co:, Ltd:, Hangzhou Zhongya Machinery Co:, Ltd:, Guangzhou Tech-Long Bao Packaging Machinery Co:, Ltd:, Langfang Baiguan Packaging Machinery Co:, Ltd:, Hefei General Machinery Research Institute Co:, Ltd:, Sidel Machinery (Beijing) Co:, Ltd:, Krones Machinery (Taicang) Co:, Ltd:, Guangdong Xinglian Precision Machinery Co:, Ltd:, Coca-Cola Beverage (Shanghai) Co:, Ltd:, Hangzhou Zhou Wahaha Precision Machinery Co:, Ltd:, Shanghai Songtai Fluid Control Equipment Co:, Ltd:, COFCO Coca-Cola Beverage (China) Investment Co:, Ltd: Company, Zhejiang University Ningbo Institute of Technology, Dali Foods Group Co:, Ltd:, Guangdong Taikoo Coca-Cola Co:, Ltd:, Bright Dairy Co:, Ltd:, Inner Mongolia Yili Industrial Group Co:, Ltd:, Inner Mongolia Mengniu Dairy (Group) Co:, Ltd:, Xiamen Yinlu Food Group Co:, Ltd: Company, Danone (China) Food and Beverage Co:, Ltd: Guangzhou Branch, Hefei General Mechanical and Electrical Products Testing Institute Co:, Ltd:, South China University of Technology, Nanjing Institute of Food Packaging Machinery, Forestry University, Zhejiang University of Science and Technology, Coca-Cola Bottler Management Services (Shanghai) Co:, Ltd:, Pilz Electronics (Changzhou) Co:, Ltd: The main drafters of this document: He Deping, Shi Zheng, Song Junjie, Du Zhenqing, Chen Runjie, Chu Xing'an, Li Chuanyu, Li Yan, Jiang Xiaoping, Wu Xiaowen, Ye Hui, Yin Xiongfei, Shao Jinrong, Zhou Jianwei, Tao Yong, Zhang Weize, Le Zhenqiao, Ou Jianwei, Yang Ning, Jin Guoxing, Yang Yajun, Wei Yongming, Zheng Lishen, Gao Yulin, Cao Xiaohong, Ji Rong, Tang Weiqiang, Ju Ronghua, You Yuru, Li Shixin, Yao Chunrong, Luan Weilin, Lu Jia, Liu Xianghong, Li Haiqiang, Gao Anping, Yin Gang, Yang Shengjun, Dong Hailong, Li Shaoqiang, Cai Yongji, Zhang Guoli, Guo Dongxu, He Jianfeng, Huang Zhijiong, Xiao Gongnian: General technical requirements for aseptic blow-fill-rotator

1 Scope

China's national general technical requirements for aseptic blow-fill-cap blocks. It specifies the terms and definitions, the models, the types and the basic parameters. A blow-fill-cap block combines three machines that used to be separate: the bottle is blown from a preform, filled and capped within one enclosure, without ever leaving it. The saving is not only floor space. A bottle blown moments before filling has not been handled, stored or transported, so it does not need to be washed and sterilised - it comes out of the mould effectively sterile from the heat of blowing. For aseptic filling of juices, teas and dairy drinks, which must be commercially sterile without heat treatment in the pack, that removes the largest single source of contamination. What the specification has to define is the boundary of the sterile zone and the conditions maintained within it, because the whole product's safety rests on that zone rather than on any subsequent step.

This document specifies the terms and definitions, models, types, basic parameters and working conditions, technical requirements, description The content of test methods, inspection rules, marking, packaging, transportation and storage, etc: This document is applicable to the aseptic blow-fill-spin machine (hereinafter referred to as "non- "Bacteria machine") design, manufacture, inspection and application, etc:

2 Normative references

The contents of the following documents constitute essential provisions of this document through normative references in the text: Among them, dated citations documents, only the version corresponding to that date applies to this document; for undated references, the latest edition (including all amendments) applies to this document:

GB/T 191 Graphical signs of packaging, storage and transportation

GB 2894 Safety Signs and Guidelines for their Use

GB/T 4208-2017 Protection class of enclosure (IP code) GB 4789:

2 National Food Safety Standard - Determination of the total number of bacterial colonies in food microbiological examination GB 4806:

1 National Food Safety Standard General Safety Requirements for Food Contact Materials and Products

GB 5009:226-2016 National Food Safety Standard for Determination of Hydrogen Peroxide Residues in Foods

GB/T 5226:1-2019 Mechanical and Electrical Safety Mechanical and Electrical Equipment Part 1: General Specifications

GB 5749 Hygienic Standard for Drinking Water

GB/T 7311 Packaging Machinery Classification and Model Compilation Method

GB/T 9969 General Principles of Instruction Manual for Industrial Products

GB/T 13277:1-2008 Compressed Air Part 1: Pollutant Purification Level GB/T 13306 Signs

GB/T 13384 General technical conditions for packaging of mechanical and electrical products

GB/T 14253 General technical conditions for light industrial machinery

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 30 pages — is available in the English PDF.

Referenced standards

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