GB/T 41051-2021Full face tunnel boring machines - Safety requirements for hard rock tunnel boring machines (English PDF)
全断面隧道掘进机 岩石隧道掘进机安全要求
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Issued by
SAMR; SAC
Level / Type
National · Recommended
Issue date
December 31, 2021
Implementation date
July 1, 2022
Scope
GB/T 41051-2021 is the English-translated version of 全断面隧道掘进机 岩石隧道掘进机安全要求.
China's national safety requirements for hard rock tunnel boring machines. It belongs to the full face tunnel boring machine series and complements the shield machine safety standard.
The hazards of a hard rock machine are its own.
The cutterhead carries disc cutters loaded to hundreds of kilonewtons each, and changing them means a person entering the space between the head and the rock face - the most dangerous routine operation in tunnelling, done in a confined space under unsupported ground with the head's stored hydraulic energy present.
On an open machine the tunnel behind the head is unlined, so rockfall is a live hazard along the whole working area, and the grippers that react the thrust bear on rock that may be less sound than it appears.
Add the dust from cutting rock, the noise, and a conveyor carrying muck the length of the machine, and the safety case has to be built hazard by hazard.
Found what you need?
Document preview — GB/T 41051-2021
National Standard of the People's Republic of China
- Classification
- P 97
Issued by: State Administration for Market Regulation; Standardization Administration of the PRC
Contents
- ForewordIII
- 1 Scope1
- 2 Normative references1
- 3 Terms and Definitions2
- 4 Hazard List3
- 5 Safety Requirements4
- 5:1 Basic requirements4
- 5:2 Host5
- 5:3 Rear supporting system6
- 5:4 Material transportation7
- 5:5 Hydraulic and pneumatic systems8
- 5:6 Electrical equipment8
- 5:7 Control system10
- 5:8 Ventilation12
- 5:9 Laser Guidance System12
- 5:10 Pedestrian passages, work platforms and their entrances and exits12
- 5:11 Protection12
- 5:12 Dust13
- 5:13 Harmful gases13
- 5:14 Noise13
- 5:15 Fire13
- 5:16 Rescue13
- 5:17 Warning messages14
- 6 Verification of safety requirements14
- 7 Instruction Manual14
- 7:1 Basic requirements14
- 7:2 Operating Instructions15
- 7:3 Maintenance Instructions15
- 7:4 Shipping and Assembly Instructions16
- Appendix A (normative) Dust Allowable Concentration17
- Appendix B (Informative) Noise Measurement18
- Appendix C (normative) Basic requirements for rescue capsules20
- Appendix D (Informative) Warning Signs and Slogans21
- Reference28
Foreword
This document is in accordance with the provisions of GB/T 1:1-2020 "Guidelines for Standardization Work Part 1: Structure and Drafting Rules of Standardization Documents" drafted:
Please note that some content of this document may be patented: The issuing agency of this document assumes no responsibility for identifying patents:
This document is proposed by China Machinery Industry Federation:
This document is under the jurisdiction of the National Standardization Technical Committee of Construction Machinery and Equipment (SAC/TC328):
This document is drafted by: China Railway Construction Heavy Industry Group Co:, Ltd:, Xinjiang Irtysh River Basin Development Project Construction Administration, China
Railway 18th Bureau Group Co:, Ltd:, China Railway 16th Bureau Group Co:, Ltd:, China Railway 11th Bureau Group Urban Rail Engineering Co:, Ltd:, China Water Conservancy
Hydropower Eighth Engineering Bureau Co:, Ltd:, China Water Resources and Hydropower Third Engineering Bureau Co:, Ltd:, Shijiazhuang Railway University, China Water Resources and Hydropower Sixth Engineering
Cheng Bureau Co:, Ltd:, Huaneng Tibet Yarlung Zangbo River Hydropower Development Investment Co:, Ltd:, Yangtze River Survey, Planning, Design and Research Co:, Ltd:, Tian
Tianjin University, Shandong University, Dalian University of Technology, State Key Laboratory of Shield and Tunneling Technology, Shenyang University of Architecture, Shenyang University of Technology, North China
Heavy Industry Group Co:, Ltd:, Beijing Construction Mechanization Research Institute Co:, Ltd:, China Railway Engineering Equipment Group Co:, Ltd:, CCCC Tianhe Machinery Equipment
Manufacturing Co:, Ltd:, Lixin Measurement (Shanghai) Co:, Ltd:
The main drafters of this document: Liu Feixiang, Cheng Yongliang, Shi Quan, Huang Xin, Ma Dong, Liu Zhibin, Chang Yanbo, Huang Jimin, Guo Jingbo, Wu Gensheng,
Wang Mingyou, Su Lijun, Zhang Qian, Li Shucai, Huo Junzhou, Yang Zhenxing, Zhou Peng, Wang Shijie, Zhang Ningning, Liu Shuang, Jia Lianhui, Jin Dangpeng, Xu Dongxu,
Ma Chengbiao, Yang Shaopu, Liu Bin, Wang Yufei, Yang Feng, Nie Xiaodong, Wang Baoyou, Yan Xianglin, Zhang Kunfeng, Zhang Jian, Zheng Yafei, Zhang Xiongwei, Hou Bingjun,
Ni Jinchu, Liu Yang, Lu Gaoming, He Enguang, Zhao Jing, Wang Zhe, Ma Xiaoli, Liu Yongan, Zhang Yingming, Huang Zhe, Zhou Zihan:
full-face tunnel boring machine
Safety requirements for rock tunnel boring machines
1 Scope
This document specifies the hazard list, safety requirements, verification of safety requirements and instructions for use of rock tunnel boring machines (hereinafter referred to as boring machines):
This document applies to open rock tunnel boring machines, single shield rock tunnel boring machines and double shield rock tunnel boring machines, other types
The roadheader can refer to the implementation:
This document does not cover all mechanical, electrical, hydraulic, pneumatic and other installation hazards, nor does it cover all hazards covered by the general standard
risk: See the provisions of GB/T 15706 for hazards not covered by this document:
2 Normative references
The contents of the following documents constitute essential provisions of this document through normative references in the text: Among them, dated citations
documents, only the version corresponding to that date applies to this document; for undated references, the latest edition (including all amendments) applies to this document:
GB/T 150 (all parts) Pressure Vessels
GB/T 1094:11 Power Transformers Part 11: Dry-Type Transformers
GB/T 1251:2 General requirements, design and inspection of visual signals for ergonomic hazards
GB/T 1985-2014 High-voltage AC isolating switch and grounding switch GB 2893 Safety Color
GB/T 3766 General rules and safety requirements for hydraulic transmission systems and their components
GB/T 3956-2008 Conductor of cables
GB/T 4208 enclosure protection class (IP code)
GB/T 5226:1-2019 Mechanical and Electrical Safety Mechanical and Electrical Equipment Part 1: General Specifications
GB 5226:3 Mechanical Safety Mechanical Electrical Equipment Part 11: Voltages higher than 1000Va:c: or 1500Vd:c: but not exceeding Technical conditions of 36kV high voltage equipment
GB/T 6067:1 Safety Regulations for Lifting Machinery Part 1: General
GB 7247:1-2012 Safety of Laser Products Part 1: Equipment Classification and Requirements
GB/T 7932 General rules and safety requirements for pneumatic systems and their components
GB/T 8196 General requirements for the design and manufacture of fixed and movable guards for mechanical safety guards
GB 8410 Combustion Characteristics of Automotive Interior Materials
GB/T 8420 Earth-moving machinery driver's body size and the driver's minimum activity space
Remaining clauses in the full document
- 3 Terms and Definitions
- 4 Hazard List
- 5 Safety Requirements
- 6 Verification of safety requirements
- 7 Instruction Manual
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 31 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 1985-2014High-voltage alternating current disconnectors and earthing switches
- GB/T 3766Hydraulic fluid power -- General rules and safety requirements for systems and their components
- GB/T 3956-2008Conductors of insulated cables
- GB/T 4208Degrees of protection provided by enclosures (IP code)
- GB/T 7932Pneumatic fluid power -- General rules and safety requirements for systems and their components
- GB/T 8196Safety of machinery -- Guards -- General requirements for the design and construction of fixed and movable guards
GB/T 150 · GB/T 1094 · GB/T 1251 · GB 2893 · GB/T 5226 · GB 5226 · GB/T 6067 · GB 7247 · GB/T 14048 · GB/T 16855 · GB/T 17888
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