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GB/T 3683-2023Rubber hoses and hose assemblies - Wire-braid-reinforced hydraulic types for oil-based or water-based fluids - Specification (English PDF)

Also coversGBT3683-2023

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

September 7, 2023

Implementation date

April 1, 2024

Scope

GB/T 3683-2023 (Rubber hoses and hose assemblies - Wire-braid-reinforced hydraulic types for oil-based or water-based fluids - Specification) is available as an English-translated PDF.

GB/T 3683-2023 — This Document specifies the requirements for 6 types of steel wire braided reinforced hoses and hose assemblies with nominal inner diameters of 5 ~ 51.This Document also specifies Type-2SN and Type-R2AT hoses with a nominal inside diameter of 63 and Type-2SN hose with a nominal inside diameter of 76.

Document preview — GB/T 3683-2023

National Standard of the People's Republic of China

Issued by: SAMR; SAC

Contents

  • Foreword...3
  • 1 Scope...5
  • 2 Normative References...5
  • 3 Terms and Definitions...7
  • 4 Classification...7
  • 5 Materials and Structures...8
  • 6 Dimensions...8
  • 7 Performance Requirements...11
  • 8 Inspection Frequency...15
  • 9 Marking...16
  • Appendix A (Normative) Type Inspection and Routine Inspection...17
  • Appendix B (Informative) Manufacture Acceptance Inspection...19

Foreword

This Document was drafted as per the rules specified in GB/T 1.1-2020 Directives for

Standardization - Part 1.Rules for the Structure and Drafting of Standardizing Documents.

This Document replaced GB/T 3683-2011 Rubber Hoses and Hose Assemblies - Wire-Braid-

Reinforced Hydraulic Types for Oil-Based or Water-Based Fluids - Specification. Compared

with GB/T 3683-2011, the major technical changes of this Document are as follows besides t

he structural adjustments and editorial modifications.

--- Change "R1ATS" to "R1AT"; and change "R2ATS" to "R2AT" (see Clause 4, 6.1, Clause

7 of this Edition; Clause 4, 6.2, Clause 7 of the 2011 Edition);

--- Change the scope; increase the upper limit temperature of water-based hydraulic fluid

from +60 degrees C to +70 degrees C; and add the relevant requirements for the fluid medium to be

water (see Clause 1 of this Edition; Clause 1 of the 2011 Edition);

--- Add hoses with a nominal inner diameter of 76 and relevant requirements (see 6.1 of this

Edition);

--- Change the maximum working pressure, verification pressure and minimum burst

pressure in Table 4 to the most common standard pressure (see 7.2 of this Edition; 7.2 of

the 2011 Edition);

--- Change the measurement method of the minimum bending radius (see 7.3 of this Edition;

7.3 of the 2011 Edition);

--- Change the fluid temperature of the water-based fluid pulse test from +60 degrees C to +70 degrees C;

incorporate the "optional pulse test" into it (see 7.4.2 of this Edition; 7.4.3 of the 2011

Edition);

--- Add the specimen model "Type 8" for the measurement of bonding strength between the

outer covering layer and the reinforcement layer (see 7.7 of this Edition);

--- Add the requirements for wear resistance (see 7.9 of this Edition);

--- Change the immersion temperature requirement for water resistance from +60 degrees C to +70 degrees C

(see 7.10.3 of this Edition; 7.10 of the 2011 Edition);

--- Add the frequency of inspections in Clause 8 (see Clause 8 of this Edition);

--- Change some marking requirements (see Clause 9 of this Edition; Clause 8 of the 2011

edition).

This Document equivalently adopts ISO 1436.2020 Rubber Hoses and Hose Assemblies - Wire-

Braid-Reinforced Hydraulic Types for Oil-Based or Water-Based Fluids - Specification.

This Document made the minimum editorial modifications as follows.

--- ISO 1436.2020 does not provide clear values for the outer diameter, minimum outer

cladding thickness, and maximum outer cladding thickness of the 2SN and R2AT types

with a nominal inner diameter of 76.This Document gives the outer diameter reference

value to be 96.6mm, the minimum outer cladding thickness reference value to be 1.3mm,

the maximum outer cladding thickness reference value to be 2.5mm (see 6.1 of this

Edition);

--- Delete the "bar" unit expression in the text and only retain the "MPa" unit expression.

Please note some contents of this Document may involve patents. The issuing agency of this

Document shall not assume the responsibility to identify these patents.

This Document was proposed by China Petroleum and Chemical Industry Federation.

This Document shall be under the jurisdiction of Hose Subcommittee of National Technical

Committee on Rubber & Rubber Products of Standardization Administration of China

(SAC/TC 35/SC 1).

Drafting organizations of this Document. Guangzhou Rubber Hose Factory Co., Ltd.; Hebei

Yutong Special Rubber Hose Co., Ltd.; Henan Yibo Technology Co., Ltd.; Hebei Zhongmei

Special Rubber Co., Ltd.; Pingdingshan Kuangyi Hose Products Co., Ltd.; Qingdao Rubber Six

Hose Co., Ltd.; Hebei Youlu Fluid Technology Co., Ltd.; Shenyang Ziweiheng Testing

Equipment Co., Ltd.; Shenyang No.4 Rubber Co., Ltd.; Henan Huvlone Hydraulic Technology

Co., Ltd.; Dongjin Group Co., Ltd.; Yankuang Group Zoucheng Jintong Rubber Co., Ltd.;

Zhejiang Sunfar Technology Co., Ltd.; Hengshui Baili Hose Co., Ltd.; Hebei Hine Rubber and

Plastic Products Co., Ltd.; Hebei Botong Rubber and Plastic Products Co., Ltd.; Hebei Jiuxing

Rubber & Plastic Products Co., Ltd.; Hangzhou Etone Plastics Industry Co., Ltd.; Shandong

Air Bag Engineering Co., Ltd.; Henan Geili Hose Co., Ltd.; Sichuan Dowhon New Material

Co., Ltd.; and Shenyang Rubber Research & Design Institute Co., Ltd.

Chief drafting staffs of this Document. Huang Liuhui, Lin Jiangang, Yan Ke, Li Yang, Wang

Weijing, Cai Hui, Hu Haichao, Wang Yongfu, Li Zengyi, Jiang Haiyang, Cui Zangkui, Zhao

Yongtao, Liu Zhouxin, Zhao Jianxun, Li Jianwang, Xu Meng, Cao Weiwei, Zhou Shengjie, Wu

Binglan, Shao Fuxiang, Duan Qingling, Zhou Wugang, Zhang Lingjun, Wang Fei, Li Panhui,

Zhang Bo, Pang Chuang, Zhou Hengxiang, Sun Zuoya, Sun Yangyang, Wang Peng, and Liu

Xiangxue.

GB/T 3683-1992 was first-time published in 1992; GB/T 3683.1-2006 was first-time revised in

2006; GB/T 3683-2011 was second-time revised in 2011; and it is the third-time revised now.

Rubber Hoses and Hose Assemblies - Wire-Braid-

Reinforced Hydraulic Types for Oil-Based or Water-Based

Fluids - Specification

1 Scope

This Document specifies the requirements for 6 types of steel wire braided reinforced hoses

and hose assemblies with nominal inner diameters of 5 ~ 51.This Document also specifies

Type-2SN and Type-R2AT hoses with a nominal inside diameter of 63 and Type-2SN hose with

a nominal inside diameter of 76.

2 Normative References

The provisions in following documents become the essential provisions of this Document

through reference in this Document. For the dated documents, only the versions with the dates

indicated are applicable to this Document; for the undated documents, only the latest version

(including all the amendments) is applicable to this Document.

3 Terms and Definitions

For the purposes of this Document, the terms and definitions given in ISO 8330 apply.

4 Classification

According to different structures, working pressure and oil resistance, hoses are divided into 6

types.

5 Materials and Structures

Hose assemblies shall be manufactured from hose meeting the requirements of this Document.

Hose assemblies shall be manufactured using only hose joint whose functionality has been

verified in accordance with 7.2, 7.4, 7.5 and 7.6.Manufacturer's instruction manual shall be

followed when preparing and assembling hose assemblies.

6 Dimensions

The length of supply of hoses and hose assemblies shall be agreed between the manufacturer

and the purchaser.

7 Performance Requirements

When the hose is bent to the minimum bending radius given in Table 5, the measurement shall

be carried out according to Method-A1 in Clause 4 of ISO 10619-1.2017.In the bending state,

the hose shall meet the requirements for pulse and low temperature deflection specified in 7.4

The outer layer of the hose shall be inspected for visible defects and the hose shall be properly

labeled and marked. Additionally, the hose assemblies shall be inspected to confirm that the

correct assemblies are installed.

8 Inspection Frequency

Type inspection and routine inspection shall comply with the provisions in Appendix A.

Type inspection is used to verify that hoses manufactured using a specific design method and

specific production process meet all the requirements of this Document.

9 Marking

Hose assemblies that comply with the requirements of this Document shall be permanently

marked with at least the following information.

Appendix A

(Normative)

Type Inspection and Routine Inspection

The type inspection and routine inspection of production hoses are shown in Table A.1.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

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