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GB/T 36102-2018Tin-coated copper-clad steel wire for electronic products (English PDF)

电子产品用镀锡铜包钢线

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

March 15, 2018

Implementation date

October 1, 2018

Scope

GB/T 36102-2018 is the English-translated version of 电子产品用镀锡铜包钢线.

GB/T 36102-2018 covers tin-coated copper-clad steel wire for electronic products, made by tinning a copper-clad steel base wire.

It sets out the classification and types of wire and the requirements they must meet, and the test methods for dimensions, tensile properties, reverse bend, coating thickness, continuity and adherence of the coating, and solderability by the wetting balance method, with the solder, flux, temperature and immersion parameters fixed for that test.

It also gives the inspection rules, with sampling and the determination of batch conformity, and the requirements for packaging on coils or shafts, product labels, transport and storage, and the content of the order contract.

Wire manufacturers and makers of electronic components use it. It was issued on 15 March 2018 and has applied since 1 October 2018.

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Document preview — GB/T 36102-2018

National Standard of the People's Republic of China

ICS
29.060.10
Classification
K 11

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword3
  • 1 Scope4
  • 2 Normative references4
  • 3 Classification and type5
  • 4 Requirements5
  • 5 Test methods8
  • 6 Inspection rules10
  • 7 Packaging, product marking, transport, and storage11
  • 8 Content of order contract12

1 Scope

This Standard specifies the classification and type, requirements, test methods, inspection rules, packaging, product marking, transport, and storage, etc. of tin-coated copper-clad steel wire for electronic products.

This Standard applies to the tin-coated copper-clad steel wire for electronic products which takes copper-clad steel wire as base wire.

2 Normative references

The following documents are indispensable for the application of this document.

For the dated references, only the versions with the dates indicated are applicable to this document. For the undated references, the latest version (including all the amendments) are applicable to this document.

GB/T 728-2010 Ingot tin

GB/T 2423.32-2008 Environmental testing for electric and electronic products - Part 2. Test methods - Test Ta. Solderability test by the wetting balance method

GB/T 3048.2-2007 Test methods for electrical properties of electric cables and wires - Part 2. Test of electrical resistivity of metallic materials

GB/T 4909.2-2009 Test methods for bare wires - Part 2. Measurement of dimensions

GB/T 4909.3-2009 Test methods for bare wires - Part 3. Tensile test

GB/T 4909.5-2009 Test methods for bare wires - Part 5. Bend test - Reverse bend test

GB/T 4909.9-2009 Test methods for bare wires - Part 9. Test for continuity of coating - Sodium polysulfide solution method

GB/T 4909.11-2009 Test methods for bare wires - Part 11. Test for adherence of coating

GB/T 6462-2005 Metallic and oxide coatings - Measurement of coating

5 Test methods

5.5 Reverse bend

The number of reverse bend of tin-coated copper-clad steel wire shall be tested in accordance with the provisions of GB/T 4909.5-2009.

5.6 Coating thickness

The coating thickness of tin-coated copper-clad steel wire shall be measured in accordance with the provisions of GB/T 6462-2005. Other measuring methods agreed upon by both supply and demand sides can also be used.

5.7 Continuity of coating

The continuity of coating of tin-coated copper-clad steel wire shall be tested in accordance with the provisions of Procedure a) in 5.5 of GB/T 4909.9-2009. The test piece shall be subjected to two immersion cycles.

5.8 Adherence of coating

The adherence of coating of tin-coated copper-clad steel wire shall be tested in accordance with the provisions of GB/T 4909.11-2009. The test piece shall be wound on a test rod which does not exceed 4 times the nominal diameter of the wire. The test piece after being wound is subjected to one-cycle immersion test.

5.9 Solderability

The normal solderability of tin-coated copper-clad steel wire shall be tested in accordance with the provisions of GB/T 2423.32-2008 and the following detailed rules.

a) Test piece preparation. On each coil (shaft) of sample drawn in the specified number, CUT off 2 test pieces with a length of about 30 mm. The test piece shall not be touched by hand or contaminated, and before the test, shall not be cleaned.

b) Test conditions. The solder is Sn96.5Ag3.0Cu0.5. The soldering flux is prepared with 25% of rosin and 75% of ethyl alcohol. The test temperature is (245±3)°C.

c) Test parameters. The immersing depth is 3 mm. The immersing speed is 20 mm/s. The immersing duration is 5 s.

6 Inspection rules

6.4 Determination rules

If all inspections are qualified, the inspection batch shall be qualified. When there is an unqualified item, it shall take double the number of samples for the second inspection of the unqualified item; if there is still nonconformity, the batch of products shall be judged as unqualified.

7 Packaging, product marking, transport, and storage

7.1 Packaging

Tin-coated copper-clad steel wire shall be evenly and neatly wound around the wire coil (shaft). The wire end shall be firmly fixed. Proper distance shall be maintained between the outermost wire turn and the edge of side plate of wire coil.

Each coil (shaft) of wire shall be wrapped with Kraft paper and then packaged in a plastic bag containing desiccant, and then loaded into a barrel (box) lined with moisture-proof paper.

7.2 Product marking

Each coil (shaft) of tin-coated copper-clad steel wire products shall be accompanied by a label, which indicates.

a) Name of manufacturing enterprise (with bar code attached);

b) Type and specification;

c) Gross weight and net weight (kg);

d) Production date (year and month, or batch number);

e) This Standard's number.

7.3 Transport

The product, during transport, shall be protected from wet oxidation and corrosion.

7.4 Storage

The product shall be stored in a dry, ventilated, non-corrosive media and hazardous gas warehouse. The storage time shall not exceed half a year. […]

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

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