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GB/T 35205.2-2023Rough-terrain trucks - Safety requirements and verification - Part 2: Slewing trucks (English PDF)

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Issued by

State Administration for Market Regulation, China National Standardization Administration

Level / Type

National · Recommended

Issue date

May 23, 2023

Implementation date

December 1, 2023

Scope

GB/T 35205.2-2023 (Rough-terrain trucks - Safety requirements and verification - Part 2: Slewing trucks) is available as an English-translated PDF.

GB/T 35205.2-2023 — This document specifies the general safety requirements for off-road type rotary telescopic forklifts (hereinafter referred to as "forklifts"): This type of forklift consists of a lower chassis It is composed of the upper slewing structure, and the upper slewing structure is equipped with a telescopic arm lifting device (articulated arm), which is usually equipped with a pick-up device (such as cargo fork and fork): Forks and other integral attachments are considered part of the forklift: In addition to the relevant clauses of this document, other parts of this document also apply to these attachments: This document does not apply to the following: a) Off-road type telescopic forklift (non-rotating), see ISO 10896-1; b) For industrial telehandlers, see ISO 3691-2; c) mobile cranes; d) machinery designed primarily for earthmoving operations (e:g: loaders), even if their buckets are replaced by forks (see ISO 20474); e) Designed to be mainly carried by variable-length lifting suspension components (such as chains, wire ropes), and the load can swing freely in all directions vehicle; Note: For vehicles with loads that can swing freely in all directions, the additional requirements for vehicle lifting devices and attachments, manned/working platforms shall be determined by ISO /TC110/SC4 is under development: f) Vehicles designed primarily for handling containers: The significant hazards covered by this document are listed in Appendix A: This document does not address the hazards that may occur in the following situations: --- During the manufacturing process; --- When handling suspended loads that can swing freely; --- When lifting personnel; --- When used on the road; --- When used in potentially explosive atmospheres; ---Battery, liquefied petroleum gas (LPG) or hybrid power as the main power source:

Document preview — GB/T 35205.2-2023

National Standard of the People's Republic of China

ICS
53.060
Classification
J 83

Issued by: State Administration for Market Regulation, China National Standardization Administration

Contents

  • Preface
  • Introduction
  • 1 Scope1
  • 2 Normative references1
  • 3 Terms and Definitions4
  • 4 requests9
  • 4:1 General9
  • 4:2 Start/run9
  • 4:3 Braking device10
  • 4:4 Electrical and Electronic Systems10
  • 4:5 Control device11
  • 4:6 Power system and its accessories14
  • 4:7 Stabilizer15
  • 4:8 Consider design requirements for maintenance15
  • 4:9 Lifting, tilting and telescoping systems15
  • 4:10 Normal operating position17
  • 4:11 Operator channel20
  • 4:12 Protective measures and devices21
  • 4:13 Stability22
  • 4:14 Operating Field of View22
  • 4:15 External lighting22
  • 4:16 Fire Protection22
  • 4:17 Rescue, transportation, lifting and towing22
  • 4:18 Noise23
  • 4:19 Structural calculations23
  • 5 Verification of requirements and safety measures26
  • 5:1 General26
  • 5:2 Functional Verification26
  • 5:3 Structural Verification26
  • 5:4 Verification of the maximum descent speed with load27
  • 5:5 Load retention27
  • 6 Usage information27
  • 6:1 General27
  • 6:2 Operation and Maintenance Instructions28
  • 6:3 Flags29
  • 6:4 Load curve29
  • Appendix A (informative) List of major hazards31
  • Appendix B (Normative) Attachments and Quick Connectors36
  • B:1 Attachments36
  • B:2 Quick connector (quick lock to prevent falling off)37
  • B:3 Identification37
  • B:4 Instructions37
  • B:5 Forks37
  • Appendix C (Informative) Consistency of Load Handling Control Action Direction39
  • Appendix D (Informative) Examples of Regular Loads and Temporary Loads41
  • D:1 Normal loads41
  • D:2 Temporary loads41
  • Reference42

foreword

This document is in accordance with the provisions of GB/T 1:1-2020 "Guidelines for Standardization Work Part 1: Structure and Drafting Rules for Standardization Documents"

drafting:

This document is the second part of GB/T 35205 "Safety Requirements and Verification of Off-Road Forklifts": GB/T 35205 has issued the following

part:

--- Part 1: Telescopic forklifts;

--- Part 2: Rotary forklift;

--- Part 5: Connecting devices for telescopic forklifts and integrated personnel working platforms;

--- Part 6: Inclined cab;

--- Part 7: Longitudinal load moment system:

This document is equivalent to ISO 10896-2:2016 "Safety Requirements and Verification of Off-Road Forklifts - Part 2: Rotary Forklifts":

Please note that some contents of this document may refer to patents: The issuing agency of this document assumes no responsibility for identifying patents:

Introduction

With its unique structure and a variety of attachments that it can be equipped with, off-road forklifts are capable of working on many different types of vehicles:

The application is extremely wide, and foreign countries already have a complete technical standard system for off-road forklifts: At present, some domestic manufacturers have entered this

field: The international high-end market has strict access requirements: In order to break the technical barriers to trade, we have accelerated the transfer of international standards for off-road forklifts:

In order to make our country's off-road forklift safety requirements and verification methods in line with international standards as soon as possible:

GB/T 35205 "Safety Requirements and Verification of Off-Road Forklifts" aims to establish safety requirements and verification methods for off-road forklifts: GB/T 35205

The following sections are proposed for publication:

--- Part 1: Telehandlers: The purpose is to specify the safety requirements and verification of telescopic forklifts:

--- Part 2: Rotary forklift: The purpose is to specify the safety requirements and verification of rotary forklifts:

--- Part 3: Truck-mounted forklifts: The purpose is to specify the safety requirements and verification of truck-mounted forklifts:

--- Part 4: Additional requirements for lifting and transporting freely swingable load telescopic forklifts: The purpose is to stipulate that the lifting can swing freely

Safety requirements and verification of additional requirements for load telescopic forklifts:

--- Part 5: Connecting devices for telescopic forklifts and integrated personnel work platforms: The purpose is to specify that telehandlers and

Safety requirements and verification of connection devices between integrated personnel working platforms:

--- Part 6: Inclined cab: The purpose is to provide for the installation of tilting cabs on telehandlers and slewing forklifts

security requirements and verification:

--- Part 7: Longitudinal load moment system: The purpose is to specify the design,

Security requirements and verification:

See ISO 20297-1 for safety requirements and verification of truck-mounted forklifts:

Safety requirements and verification of off-road forklifts

Part 2: Swivel forklifts

1 Scope

This document specifies the general safety requirements for off-road type rotary telescopic forklifts (hereinafter referred to as "forklifts"): This type of forklift consists of a lower chassis

It is composed of the upper slewing structure, and the upper slewing structure is equipped with a telescopic arm lifting device (articulated arm), which is usually equipped with a pick-up device (such as cargo

fork and fork): Forks and other integral attachments are considered part of the forklift:

In addition to the relevant clauses of this document, other parts of this document also apply to these attachments:

This document does not apply to the following:

a) Off-road type telescopic forklift (non-rotating), see ISO 10896-1;

b) For industrial telehandlers, see ISO 3691-2;

c) mobile cranes;

d) machinery designed primarily for earthmoving operations (e:g: loaders), even if their buckets are replaced by forks (see ISO 20474);

e) Designed to be mainly carried by variable-length lifting suspension components (such as chains, wire ropes), and the load can swing freely in all directions

vehicle;

Note: For vehicles with loads that can swing freely in all directions, the additional requirements for vehicle lifting devices and attachments, manned/working platforms shall be determined by

ISO /TC110/SC4 is under development:

f) Vehicles designed primarily for handling containers:

The significant hazards covered by this document are listed in Appendix A: This document does not address the hazards that may occur in the following situations:

--- During the manufacturing process;

--- When handling suspended loads that can swing freely;

--- When lifting personnel;

--- When used on the road;

--- When used in potentially explosive atmospheres;

---Battery, liquefied petroleum gas (LPG) or hybrid power as the main power source:

2 Normative references

The contents of the following documents constitute the essential provisions of this document through normative references in the text: Among them, dated references

For documents, only the version corresponding to the date is applicable to this document; for undated reference documents, the latest version (including all amendments) is applicable to

this document:

GB/T 15706-2012 Risk Assessment and Risk Reduction of Machinery Safety Design General Principles (ISO 12100:2010, IDT)

GB/T 17300-2017 Access devices for earth-moving machinery (ISO 2867:2011, IDT)

GB/T 17922-2014 Laboratory tests and performance requirements for rollover protective structures of earth-moving machinery (ISO 3471:2008, IDT)

ISO 2328 Forklift hook-type forks and fork carriage installation dimensions (Fork-lifttrucks-Hook-ontypeforkarms

Note: GB/T 5184-2016 Forklift hook type fork and fork frame installation dimensions (ISO 2328:2011, IDT)

ISO 2330 Forklift fork technical requirements and test methods (Fork-lifttrucks-Forkarms-Technicalcharac-

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

Referenced standards

Normative references

GB/T 15706-2012 · ISO 12100 · GB/T 17300-2017 · ISO 2867 · GB/T 17922-2014 · ISO 3471 · ISO 2328 · GB/T 5184-2016 · ISO 2330

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