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GB/T 27866-2023Specification of controlling weld hardness of steel pipe and equipment to prevent sulfide stress cracking (English PDF)

钢制管道和设备防止焊缝硫化物应力开裂的硬度控制技术规范

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

November 27, 2023

Implementation date

March 1, 2024

Scope

GB/T 27866-2023 is the English-translated version of 钢制管道和设备防止焊缝硫化物应力开裂的硬度控制技术规范.

GB/T 27866-2023 describes how weld hardness is controlled to prevent sulfide stress cracking in piping and equipment exposed to sour service.

It applies to the manufacturing and construction welds of carbon steel and low alloy steel pipelines and equipment whose specified minimum tensile strength is not greater than 490 MPa, and does not cover stress-oriented hydrogen-induced cracking or soft zone cracking.

It sets the basic provisions, including how a weld is assessed when hardness testing cannot be carried out, then the control of base metal composition, the welding consumables, the welding parameters, post-weld heat treatment and the special cases, and finally on-site and laboratory hardness testing, weld repair and the evaluation of results.

It cites GB/T 2654, GB/T 4340.1 and SY/T 0599. It replaces GB/T 27866-2011, was issued on 27 November 2023 and has applied since 1 March 2024.

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Document preview — GB/T 27866-2023

National Standard of the People's Republic of China

ICS
75.200
Classification
E 98
Replacing
GB/T 27866-2011

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Preface
  • 1 Scope
  • 2 Normative references
  • 3 Terms and Definitions
  • 4 Basic regulations
  • 5 Weld hardness control
  • 5.1 General provisions
  • 5.2 Control of chemical composition of base metal
  • 5.3 Welding material selection
  • 5.4 Welding process parameter control
  • 5.5 Post-weld heat treatment
  • 5.6 Weld hardness control under special circumstances
  • 6 Testing and result evaluation of weld hardness
  • 6.1 Hardness testing method
  • 6.2 On-site hardness testing and result evaluation
  • 6.3 Laboratory hardness testing and result evaluation
  • 7 Weld repair and hardness testing and assessment
  • Appendix A (Normative) Work content and flow chart for controlling weld hardness to prevent sulfide stress cracking
  • Reference

Foreword

This document complies with the provisions of GB/T 1.1-2020 "Standardization Work Guidelines Part 1: Structure and Drafting Rules of Standardization Documents" Drafting.

This document replaces GB/T 27866-2011 "Technical regulations for controlling the hardness of welds of steel pipes and equipment to prevent sulfide stress cracking" Standard", compared with GB/T 27866-2011, in addition to structural adjustments and editorial changes, the main technical changes are as follows:

a) The scope of application has been changed. This document is applicable to carbon steel and low alloy steel pipes and pipes with a specified minimum tensile strength not greater than 490MPa. Equipment manufacturing welds and construction welds (see Chapter 1, Chapter 1, 4.5 of the 2011 edition);

b) Added assessment requirements where hardness testing cannot be performed (see 4.3);

c) The base metal, welding materials, welding process parameter control and post-weld heat treatment technical requirements have been changed, and the welding material standards have been deleted (see section Chapter 5, 5.3, 5.4 and 5.5 of the 2011 edition);

d) Changed the Leeb hardness and Brinell hardness testing requirements (see 6.2.2, 6.2.8, 6.2.1 of the 2011 edition);

e) Figure 1 has been changed (see 6.3.3, 6.3.2 of the 2011 version);

f) Changed the weld repair and hardness testing and assessment (see Chapter 7, 6.2.6, 6.2.7 of the 2011 edition);

g) Added work content and flow chart for controlling weld hardness to prevent sulfide stress cracking (see Appendix A).

1 Scope

This document describes hardness control methods for preventing sulfide stress cracking (SSC) in welds of piping and equipment exposed to sour environments. Law, and stipulates the requirements for hardness control.

This document is applicable to the welding and construction of carbon steel and low alloy steel pipelines and equipment with a minimum tensile strength of no more than 490MPa. welds.

This document does not cover other types of rings that prevent stress-oriented hydrogen-induced cracking (SOHIC) and soft zone cracking (SZC) caused by hydrogen sulfide environments. The environment cracks.

2 Normative reference documents

The contents of the following documents constitute essential provisions of this document through normative references in the text. Among them, the dated quotations For undated referenced documents, only the version corresponding to that date applies to this document; for undated referenced documents, the latest version (including all amendments) applies to this document.

GB/T 150.1 Pressure vessels Part 1: General requirements

GB/T 2654 Hardness test method for welded joints

GB/T 3965 Method for determination of diffusible hydrogen in deposited metal

GB/T 4340.1 Vickers hardness test of metallic materials Part 1: Test methods

GB 50251 Gas pipeline engineering design specifications

SY/T 0599 Technical specifications for metal materials resistant to sulfide stress cracking and stress corrosion cracking for natural gas surface facilities

SY/T 7024 Technical specifications for on-site hardness testing of metal materials in hydrogen sulfide-containing oil and gas fields

3 Terms and definitions

The following terms and definitions apply to this document.

3.1 Weld seam

The general term for the three parts of weld metal, fusion line and heat affected zone.

3.2 Acidic environment sour service

Oil and gas that contains hydrogen sulfide and can cause sulfide stress cracking, stress corrosion cracking, hydrogen-induced cracking and other cracking forms in metal materials field environment. [Source:SY/T 0599-2018,2.1.4]

3.3 Sulfide stress cracking

Cracking of a metal associated with corrosion and tensile stresses [residual and/or applied] in the presence of water and hydrogen sulfide. [Source: GB/T 20972.1-2007, 3.23, with modifications]

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

Referenced standards

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Editions of GB/T 27866

EditionTitleRevisionStatus
GB/T 27866-2023Specification of controlling weld hardness of steel pipe and equipment to prevent sulfide stress crackingcurrent editionCurrent
GB/T 27866-2011Specification of controlling weld hardness of steel pipe and equipment to prevent sulfide stress crackingprevious editionSuperseded

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