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GB/T 25123.4-2015Electric traction -- Rotating electrical machines for rail and road vehicles -- Part 4: Permanent magnet synchronous electrical machines connected to an electronic converter (English PDF)

电力牵引 轨道机车车辆和公路车辆用旋转电机 第4部分:与电子变流器相连的永磁同步电机

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

December 31, 2015

Implementation date

July 1, 2016

Scope

GB/T 25123.4-2015 is the English-translated version of 电力牵引 轨道机车车辆和公路车辆用旋转电机 第4部分:与电子变流器相连的永磁同步电机.

GB/T 25123.4-2015 covers permanent magnet synchronous machines fed from an electronic converter in rail and road traction drives, in all four roles: traction and auxiliary motors, main and auxiliary generators.

It sets the environmental conditions, the characteristics to be exchanged between user and manufacturer, drawn for a winding reference temperature of 150 °C and a magnet temperature of 100 °C, the nameplate and terminal marking, and the inspection scheme.

Type tests cover temperature rise, resistance to demagnetization, characteristics and tolerances, overspeed, vibration and noise; factory tests cover characteristics, overspeed, insulation resistance and impulse withstand of the stator windings; investigation tests measure cogging torque and the temperature coefficient of induced voltage.

Annexes give temperature measurement, conventional transmission losses, noise limits and supply voltages. Modified from IEC 60349-4:2012, it was issued on 31 December 2015 and has applied since 1 July 2016.

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Document preview — GB/T 25123.4-2015

National Standard of the People's Republic of China

ICS
29.280

Contents

  • Foreword4
  • 1 Scope7
  • 2 Normative references8
  • 3 Terms and definitions8
  • 4 Environmental conditions12
  • 5 Characteristics12
  • 5.1 Exchange of information12
  • 5.2 Special characteristic of a driven permanent magnet machine13
  • 5.3 Reference temperature13
  • 5.4 Specified characteristics13
  • 5.5 Declared characteristics13
  • 5.6 Efficiency characteristics14
  • 5.7 Traction motor characteristics14
  • 5.8 Main generator characteristics14
  • 5.9 Auxiliary motor characteristics15
  • 5.10 Auxiliary generator characteristics15
  • 6 Marking15
  • 6.1 Nameplate15
  • 6.2 Terminal and lead marking16
  • 7 Inspection rules16
  • 7.1 Overview16
  • 7.2 Type inspection16
  • 7.3 Exit-factory inspection17
  • 7.4 Investigation tests18
  • 7.5 Inspection items18
  • 8 Type inspections19
  • 8.1 Temperature-rise tests19
  • 8.2 Calibration test for anti-demagnetization ability21
  • 8.3 Characteristic tests and tolerances21
  • 8.4 Overspeed test23
  • 8.5 Vibration tests24
  • 8.6 Noise measurements24
  • 8.7 Additional temperature rise tests24
  • 9 Exit-factory inspections25
  • 9.1 Overview25
  • 9.2 Characteristic tests and tolerances26
  • 9.3 Overspeed tests29
  • 9.4 Insulation test29
  • 9.5 Vibration tests (imbalance)31
  • 10 Investigation tests31
  • 10.1 Measurement of cogging torque31
  • 10.2 Temperature rise test of the machine in high speed with open terminals31
  • 10.3 Temperature coefficient measurement of the induced voltage32
  • Annex A (normative) Measurement of temperature33
  • Annex B (normative) Conventional values of traction motor transmission losses36
  • Annex C (informative) Noise measurement and limits37
  • Annex D (normative) Supply voltages of traction systems48
  • Annex E (normative) Agreement between user and manufacturer49
  • Annex F (informative) Comparison on clause and subclause numbers between this Part and IEC 60349-4:201250
  • Bibliography51

Foreword

GB/T 25123 "Electric traction - Rotating electrical machines for rail and road vehicles" consists of the following parts.

- Part 1: Machines others than electronic convertor-fed alternating current motors;

- Part 2: Electronic convertor-fed alternating current motors;

- Part 3: Determination of the total losses of convertor-fed alternating current motors by summation of the component losses;

- Part 4: Permanent magnet synchronous electrical machines connected to an electronic converter.

This Part is Part 4 of GB/T 25123.

This Part was drafted in accordance with the rules given in GB/T 1.1-2009.

This Part uses redrafting method to modify and adopt IEC 60349-4:2012 "Electric traction - Rotating electrical machines for rail and road vehicles - Part 4: Permanent magnet synchronous electrical machines connected to an electronic converter".

Compared with IEC 60349-4:2012, this Part has certain adjustments in structure. Annex F lists the comparison on Clause numbers between this Part and IEC 60349-4:2012.

There are technical differences between this Part and IEC 60349-4:2012.The margins of the clauses covered by these differences are marked with a single vertical line (︱).

The technical differences between this Part and IEC 60349-4:2012 and their reasons are as follows.

- Regarding the normative references, this Part has adjusted with technical differences to adapt to the technical conditions of China. The adjustments are reflected in Clause 2 "Normative references". The specific adjustments are as follows.

- Use GB/T 755 that identically adopts IEC 60034-1 to replace IEC 60034-1 (see Clause 1 and Clause 4);

- Use GB/T 1402 that modifies IEC 60850 to replace IEC 60850 (see Annex D);

- Use GB/T 1971 that identically adopts IEC 60034-8 to replace IEC 60034-8 (see 6.2, Annex E);

- Use GB/T 2900.25 that identically adopts IEC 60050-411 to replace IEC 60050-411 (see Clause 3);

- Use GB/T 2900.36 that modifies IEC 60050-811 to replace IEC 60050-811 (see Clause 3);

- Use GB/T 2900.74 that modifies IEC 60050-131 to replace IEC 60050-131 (see Clause 3);

- Use GB/T 2900.83 that identically adopts IEC 60050-151 to replace IEC 60050-151 (see Clause 3);

- Use GB/T 9637 that not identically adopts IEC 60050-211 to replace IEC 60050-211 (see Clause 3);

- Use GB 10068 that identically adopts IEC 60034-14 to replace IEC 60034-14 (see 8.5);

- Use GB 10069.3 that identically adopts IEC 60034-9 to replace IEC 60034-9 and move it into the Bibliography, because Annex C of this document is cited as an informative appendix (see C.8);

- Use GB/T 11021 that identically adopts IEC 60085 to replace IEC 60085 (see 8.1.5);

- Add GB/T 22715 as a reference document (see 9.4.3);

- Delete IEC 62498-1, because it is not directly cited in the text (see Clause 2 and Clause 4 of IEC 60349-4:2010).

- Modify the requirements for altitude to meet the altitude requirements for traction equipment in China (see Clause 4 of this document, Clause 4 of IEC 60349-4:2010);

- Add nameplates to increase important parameters (see 6.1 of this document, 6.1 of IEC 60349-4:2010);

- Delete the additional temperature rise test of the converter power supply in the simplified type inspection, so as to improve the inspection requirements (see 7.3.2 of IEC 60349-4:2010);

- Add assessment test of anti-demagnetization ability to improve the reliability of the permanent magnet motor (see 8.2);

- Modify the loss tolerance requirements so as to be consistent with the loss tolerance of GB/T 25123.2 (see 8.3.2 of this document, 8.2.2 of IEC 60349-4:2010);

- Modify "9.4 Withstanding voltage test" and change it to "9.4 Insulation test". Add "9.4.1 Insulation resistance measurement of stator windings" and "9.4.3 Impulse withstand voltage level of stator coil" to improve product quality (see 9.4 of this document, 9.4 of IEC 60349-4:2010). This Part also makes the following editorial changes.

- Add Note 4 of 5.1 to comply with the provisions of GB/T 1.1-2009;

- Modify the title of 8.7 (7.3 of IEC 60349-4:2010) "Simplified type inspection" to "Additional temperature rise test";

- Modify the citation error in C.1.2;

- Adjust the figure sequence in Annex C;

- Modify the typesetting of Annex E and change it to a table to conform to Chinese habits;

- Add informative Annex F to explain structural adjustments;

- Modify the Bibliography.

1 Scope

This Part of GB/T 25123 applies to permanent magnet synchronous electrical machines (motors or generators) connected to an electronic converter used for electric traction of rotating electrical machines for rail and road vehicles, including the following four types of electrical machines.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

GB 755, Rotating electrical machines - Rating and performance (GB 755-2008, IEC 60034-1:2004, IDT)

3 Terms and definitions

For the purposes of this document, the terms and definitions defined in GB/T 2900.25,

GB/T 2900.36, GB/T 2900.74, GB/T 2900.83 and GB/T 9637 as well as the followings apply.

4 Environmental conditions

Unless otherwise specified by the user, the following environmental conditions are assumed in this Part.

Furthermore, the user shall inform the manufacturer of any particularly severe environmental condition such as dust, humidity, temperature, snow, dynamic effects, etc., to which the machines will be subjected.

5 Characteristics

5.1 Exchange of information

All characteristics, irrespective of the thermal class of insulation system used on the machine to which they apply, shall be drawn for a winding reference temperature of 150°C and a permanent magnets temperature of 100°C which shall be stated in the characteristics.

6 Marking

All machines covered by this Part of GB/T 25123 shall carry a nameplate including at least the following information.

Terminal and lead markings shall be in accordance with GB 1971 unless otherwise agreed.

7 Inspection rules

Type inspection is intended to prove the ratings, characteristics and performance of new types of machines.

Before testing commences, the manufacturer shall provide the user with a test specification outlining the tests to be undertaken to demonstrate compliance with this Part. Following completion of the type inspections, the manufacturer shall supply the user with a full test report.

8 Type inspections

Machines shall be tested with the cooling arranged as in service with all those parts which would affect the temperature rise (including any ducting and filters regarded as part of the vehicle) in place, or with an arrangement giving equivalent conditions.

9 Exit-factory inspections

The characteristic test shall be carried out under no-load and current load conditions.

The test should be carried out in a cold state. In order to know the magnet temperature, the temperature of machine shall be documented. The no-load test can be carried out by one of the following methods. […]

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 51 pages — is available in the English PDF.

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