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GB/T 25123.2-2018Electric traction -- Rotating electrical machines for rail and road vehicles -- Part 2: Electronic convertor-fed alternating current motors (English PDF)

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

June 7, 2018

Implementation date

January 1, 2019

Scope

GB/T 25123.2-2018 (Electric traction -- Rotating electrical machines for rail and road vehicles -- Part 2: Electronic convertor-fed alternating current motors) is available as an English-translated PDF.

GB/T 25123.2-2018 — This Part of GB/T 25123 applies to converter-fed alternating current motors forming part of the equipment of electrically propelled rail and road vehicles. The object of this part is to enable the performance of a motor to be confirmed by tests and to

Document preview — GB/T 25123.2-2018

National Standard of the People's Republic of China

Issued by: SAMR; SAC

Contents

  • Foreword...3
  • 1 Scope...7
  • 2 Normative References...8
  • 3 Terms and Definitions...9
  • 4 Environmental Conditions...11
  • 5 Characteristics...12
  • 6 Marking...14
  • 7 Test Rules...15
  • 8 Type Tests...18
  • 9 Exit-factory Tests...23
  • Annex A (Normative) Supply Voltages of Traction Systems...27
  • Annex B (Normative) Conventional Values of Traction Motor Transmission Losses28
  • Annex C (Normative) Measurement of Temperature...30
  • Annex D (Informative) Noise Measurement and Limits...33
  • Annex E (Informative) Agreement between User and Manufacturer...44
  • Bibliography...45

Foreword

GB/T 25123 Electro Traction - Rotating Electrical Machines for Rail and Road Vehicles

consists of the following parts:

--- Part 1: Machines others than Electronic Convertor-Fed Alternating Current Motors

--- Part 2: Electronic Convertor-Fed Alternating Current Motors;

--- Part 3: Determination of the Total Losses of Convertor-Fed Alternating Current Motors

by Summation of the Component Losses;

--- Part 4: Permanent Magnet Synchronous Electrical Machines Connected to an Electronic

Converter.

This Part is Part 2 of GB/T 25123.

This Part was drafted as per the rules stipulated in GB/T 1.1-2009.

This Part replaced GB/T 25123.2-2010 Electric Traction - Rotating Electrical Machines for

Rail and Road Vehicles - Part 2: Electronic Convertor-Fed Alternating Current Motors.

Compared with GB/T 25123.2-2010, the major technical changes of this Part are as follows:

--- Add the content of "Further tests can be selected in accordance with GB/T 25117.1 and

GB/T 25117.3. In order to avoid the test repeating, some type inspection items and

research test items are best carried out on the combined test bench." (See 1.1 of this

Edition);

--- Modify the regulations on altitude and ambient temperature. In Clause 4, the altitude and

ambient temperature, etc., are changed from the original direct regulations to as per GB/T

32347.1-2015 (see Clause 4 of this Edition; Clause 4 of the 2010 Edition);

--- Modify the name of the insulation class into "insulation system thermal grading"; and

each class is marked with numbers, such as 130(B), 155(F), 180(H) (see 8.1.5, 8.1.6 of

this Edition; 8.1.4, 8.1.6 of the 2010 Edition);

--- Modify the content of traction motor vibration limit. Since in GB/T 10068-2008, the limit

value of vibration velocity has been changed, this edition has been modified accordingly.

And add the subclause of "do not assess the axial vibration velocity of the motor without

fixed bearing structure" (see 8.4 of this Edition; 8.4 of the 2010 Edition);

--- Modify the optional methods and standards for noise measurement (see D.1 of this

Edition; C.1 of the 2010 Edition).

This Part uses redrafting method to modify and adopt IEC 60349-2:2010 Electric Traction -

Rotating Electrical Machines for Rail and Road Vehicles - Part 2: Electronic Converter-Fed

Alternating Current Motors.

Compared with IEC 60349-2:2010, this Part made certain adjustment in structure; and the

specific adjustments are as follows:

--- Modify the serial number of the subclauses in Clause 1; and add the title of the subclause;

--- Add 8.5 "noise measurement";

--- Modify the serial number of subclauses in 9.3.1, adding 9.3.1.1~9.3.1.3;

--- Modify the serial number of subclauses in 9.3.2, adding 9.3.2.1~9.3.2.3;

--- Modify the serial number of subclauses in C.3, adding C.3.1 and C.3.2;

--- Modify the serial number of subclauses in D.1, adding D.1.1~D.1.6;

--- Modify the serial numbers of subclauses in Annex E, adjusting E.1, E.2, and E.3 into

Table E.1;

--- Modify the serial number of Annex, adjusting Annex A into Annex C, Annex C into

Annex D, Annex D into Annex A.

There are technical differences between this Part and IEC 60349-2:2010. The terms involved

in these differences have been marked by a vertical single line (|) in the outer margin position.

The specific technical differences and their reasons are as follows:

--- Regarding the Normative References, this Part has made adjustments with technical

differences to adapt to the technical conditions of China. The adjustments are reflected

in Clause 2 "Normative References". The specific adjustments are as follows:

 Use GB/T 755 that equivalently adopts the international standard to replace IEC

60334-1 (see 1.4, Clause 4);

 Use GB/T 1971 that equivalently adopts the international standard to replace IEC

60334-8 (see 6.2, Table E.1);

 Use GB/T 2900.25 that equivalently adopts the international standard to replace IEC

60050-411 (see Clause 3);

 Use GB/T 2900.36 that modifies and adopts the internationals standard to replace

IEC 60050 (811) (see Clause 3);

 Use GB/T 2900.74 that modifies and adopts the international standard to replace

IEC 60050-131 (see Clause 3);

 Use GB/T 2900.83 that equivalently adopts the international standard to replace IEC

60050-151 (see Clause 3);

 Use GB/T 11021 that equivalently adopts the international standard to replace IEC

60085 (See 8.1.5);

 Use GB/T 32347.1-2015 that modifies and adopts the international standard to

replace IEC 62498-1:2010 (see Clause 4);

 Add the quotation of GB/T 1402, GB/T 25117.1, GB/T 25117.3 (see 1.1, Annex A);

 Delete IEC 60034-9, IEC 60034-17, IEC 61672, which are transferred to the

Bibliography.

--- Modify the environmental conditions, the altitude and temperature are quoted from GB/T

32347.1-2015 Railway Applications - Environmental Conditions for Equipment - Part 1:

Equipment on Board Rolling Stock (see Clause 4);

--- Add the specific parameter information provided by the designer of the asynchronous

traction motor (see 5.1);

--- Change the NOTE in 6.1 into the text (see 6.1);

--- Add the static pressure head requirements at rated air volume (see 8.1.2);

--- Add test items and modify the contents of Table 1. These test items include: noise

measurement (see 8.5), measurement of winding cold-state DC resistance (see 9.7),

inspection of wiring marks and rotation direction (see 9.8);

--- The footnotes in Table 2 to adapt to the actual situation in China (see 8.1.5);

--- Modify Annex E to be informative (see Annex E).

This Part made the following editorial modifications:

--- Modify the title of Clause 7 (see Clause 7);

--- Modify the format and content of Table 1; and list the noise test in Table 1 as a type

inspection item separately (see 7.2, 8.5);

--- Modify the name of "electrical machine" into "electric motor" (see 8.2.1, Annex D);

--- Modify the title of 9.5, that is, change "dielectric test" into "winding-to-earth withstand

voltage test" (see 9.5);

--- Delete the NOTE (see 9.5);

--- Modify the name of the vibration test (see 9.6);

--- Add "Note: Annex E gives the content of negotiation between the supplier and the

purchaser " to quote Annex E (see Clause 9);

Electric Traction - Rotating Electrical Machines for Rail

and Road Vehicles - Part 2: Electronic Convertor-Fed

Alternating Current Motors

1 Scope

1.1 General

This Part of GB/T 25123 applies to converter-fed alternating current motors forming part of the

equipment of electrically propelled rail and road vehicles.

The object of this part is to enable the performance of a motor to be confirmed by tests and to

provide a basis for assessment of its suitability for a specified duty and for comparison with

other motors.

Where further testing is to be undertaken in accordance with GB/T 25117.1 and GB/T 25771.3,

it may be preferable, to avoid duplication, that some type and investigation tests be carried out

on the combined test bed.

Particular attention is drawn to the need for collaboration between the designers of the motor

and its associated converter as detailed in 5.1.

NOTE 1: This part also applies to motors installed on trailers hauled by powered vehicles.

NOTE 2: The basic requirements of this part may be applied to motors for special purpose vehicles such

as mine locomotives but this part does not cover flameproof or other special features that may be required.

NOTE 3: It is not intended that this part should apply to motors on small road vehicles, such as battery-

fed delivery vehicles, factory trucks, etc. This part also does not apply to minor machines such as

windscreen wiper motors, etc. that may be used on all types of vehicles.

NOTE 4: Industrial type motors complying with GB/T 755 may be suitable for some auxiliary drives,

providing that it is demonstrated that operation on a converter supply will meet the requirements of the

particular application.

1.2 Special consideration on rating of parallel powered traction motors

The rating of traction motors fed in parallel by a common converter has to take into account the

effect on load-sharing of differences of wheel diameter and of motor characteristics as well as

weight transfer when operating at high coefficients of adhesion. The user is to be informed of

the maximum permissible difference in wheel diameter for the particular application.

1.3 Power supply

The electrical input to motors covered by this Part comes from an electronic converter.

NOTE: At the time of drafting, only the following combinations of motors and converters had been used

for traction applications, but it may also apply to other combinations which may be used in the future:

- asynchronous motors fed by voltage source converters;

- asynchronous motors fed by current source converters;

- synchronous motors fed by current source converters.

1.4 Type of motors

The motors covered by this part are classified as follows:

a) Traction motors - Motors for propelling rail or road vehicles.

b) Auxiliary motors not covered by GB/T 755 - Motors for driving compressors, fans,

auxiliary generators or other auxiliary machines.

2 Normative References

The following documents are essential to the application of this Document. For the dated

documents, only the versions with the dates indicated are applicable to this Document; for the

undated documents, only the latest version (including all the amendments) is applicable to this

Document.

GB/T 755 Rotating Electrical Machines - Rating and Performance (GB/T 755-2008, IEC

60034-1:2004, IDT)

GB/T 1402 Railway Applications - Supply Voltages of Traction Systems (GB/T 1402-2010,

IEC 60850:2007, MOD)

GB/T 1971 Rotating Electrical Machines - Terminal Markings and Direction of Rotation

(GB/T 1971-2006, IEC 60034-8:2002, IDT)

GB/T 2900.25 Electrotechnical Terminology - Rotating Electrical Machines (GB/T

2900.25-2008, IEC 60050-411:1996, IDT)

GB/T 2900.36 Electrotechnical Terminology - Electric Traction [GB/T 2900.36-2003, IEC

60050(811):1991, MOD]

GB/T 2900.74 Electrotechnical Terminology - Circuit Theory (GB/T 2900.74-2008, IEC

Whenever motors are intended to operate where one or both of these limits will be exceeded,

special requirements may be agreed between user and manufacturer. For more information refer

to GB/T 755.

Furthermore, the user shall inform the manufacturer of any particularly severe environmental

condition such as dust, humidity, temperature, snow, dynamic effects, etc., to which the motors

will be subjected.

5 Characteristics

5.1 Exchange of information

The motor and converter designers shall collaborate to produce all the technical information

necessary to ensure that the combined unit will meet the requirements of this Part.

To fulfil this requirement, the motor designer shall provide the converter designer with all the

information necessary to fully evaluate the interaction between the motor and the converter.

For asynchronous traction motors, the motor designer should provide the following technical

information:

--- Equivalent circuit parameters of the motor under different magnetic fluxes, including stator

resistance, rotor resistance, stator leakage inductance, rotor leakage inductance, and excitation

inductance;

--- The typical characteristic curve of the motor in the whole application range, including the

relationship parameters among torque, power, stator voltage, stator current, stator frequency,

efficiency, power factor, rotor frequency and speed.

The converter designer shall also provide the motor designer with the characteristics showing,

for example, the converter line-to-line output voltage (including the repetitive voltage peaks),

current, fundamental frequency, harmonics and power over the whole range of the application,

including operation at the maximum and minimum values of the contact-system voltage.

The documents recording this exchange of information shall form an integral part of the

specification of the motor and of the converter.

NOTE 1: 5.3.1.1 of GB/T 25122.1-2010 also includes the relevant content of information exchange

between the motor and the converter.

NOTE 2: It should consider the length of the cable between the motor and the converter and the influence

of the length of the cable on the peak voltage on the motor terminals.

NOTE 3: Refer to GB/T 20161 for the wave front information of the voltage and its influence on the

motor.

5.2 Reference temperature

9.6 Vibration tests

Each machine shall be checked for vibrations associated with machine imbalance. It shall

normally be adequate to demonstrate that a machine runs smoothly when mounted on the test

bed and fed at the power supply frequency. Where a machine incorporates an integral gearbox,

which is fitted for the rest of routine test, the vibration check above can also be undertaken with

it fitted.

In applications where machine vibration is considered critical, if agreed between user and

manufacturer, the tests detailed in 8.4 can be carried out on each machine.

NOTE: Annex E gives the content of the negotiation between the user and the manufacturer.

9.7 Measurement of winding cold DC resistance

When measuring the resistance, the winding surface temperature measured by the thermometer

is taken as the winding temperature; and the difference between this temperature and the

ambient air temperature at this time cannot be greater than 4K. It can be measured by voltmeter

and ammeter method (voltammetry), and can also be measured by bridge method or other

appropriate methods.

If the voltammetry method is used for measurement, in order to obtain the necessary accuracy,

a sufficiently large current shall be taken; and the current value itself shall not affect the

temperature rise (generally, the value does not exceed 10% of the rated current to meet this

requirement).

9.8 Inspection of wiring marks and direction of rotation

Power on the motor, and check the corresponding relationship between the wiring mark and the

direction of rotation of the motor.

The corresponding relationship between the two is required to meet the requirements of 6.2.

......

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

Referenced standards

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