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GB/T 17780.1-2012Textile machinery - Safety requirements - Part 1: Common requirements (English PDF)

纺织机械 安全要求 第1部分:通用要求

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

November 5, 2012

Implementation date

June 1, 2013

Scope

GB/T 17780.1-2012 is the English-translated version of 纺织机械 安全要求 第1部分:通用要求.

GB/T 17780.1-2012 lays down the safety requirements for the hazards common to textile machinery and for the machine components dealt with across GB/T 17780.2 to GB/T 17780.7. It applies to machinery and associated equipment used for opening, cleaning, blending, carding, combing preparation, spinning and similar processes; for winding, doubling, twisting, texturing and yarn preparation ahead of weaving and knitting; for weaving, knitting, lace making and similar fabric-forming processes; for the braiding of tapes, ropes, cables, cords and nets; for the pretreatment, bleaching, dyeing, printing and finishing of fibres, yarns, fabrics and ropes; for the piece dyeing of made-up goods; for the finishing of warp-knitted and weft-knitted articles including hosiery; and for weaving, tufting and other carpet production. Hazards are considered as they arise in transport, assembly, setting, use, maintenance, dismantling and disposal, with manual loading and unloading treated as normal operation. Filament and man-made fibre production, flax carding, spunbond and meltblown nonwoven production, garment making-up, laundering and dry cleaning, machine repair work and certain cutting devices fall outside the series. The part does not apply to machines for potentially explosive atmospheres, nor to machines built before publication. It partially replaces GB/T 17780-1999.

Document preview — GB/T 17780.1-2012

National Standard of the People's Republic of China

ICS
59.120.01
Classification
W 90
Replacing
GB/T 17780-1999

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • 1 Scope1
  • 2 Normative references1
  • 3 Terms and definitions4
  • 4 List of significant hazards5
  • 5 Safety requirements and/or measures for common hazards5
  • 5.1 General5
  • 5.2 Safety requirements for the stages of the life cycle of textile machinery6
  • 5.3 Risk reduction by design and by safeguarding6
  • 5.3.1 General requirements6
  • 5.3.2 Risk reduction by design6
  • 5.3.3 Risk reduction by safeguarding6
  • 5.4 Safety requirements for the various types of hazard8
  • 5.4.1 General8
  • 5.4.2 Electrical hazards8
  • 5.4.3 Mechanical hazards11
  • 5.4.4 Static electricity14
  • 5.4.5 Fluid power systems and components14
  • 5.4.6 High temperature14
  • 5.4.7 Noise15
  • 5.4.8 Lasers15
  • 5.4.9 Radiation15
  • 5.4.10 Materials16
  • 5.4.11 Fire16
  • 5.4.12 Explosion16
  • 5.4.13 Ergonomics17
  • 5.5 Special operating devices17
  • 5.6 Operation and maintenance at height18
  • 5.7 Escape and rescue measures in the event of a hazard18
  • 5.8 Assembly of parts18
  • 6 Significant hazards of special textile machinery components and the corresponding safety requirements and/or measures18
  • 6.1 General18
  • 6.2 Guards for drives and transmissions18
  • 6.3 Machine components with special hazards19
  • 6.4 Machine components that generally need no safeguarding20
  • 6.4.1 Machine components of low risk20
  • 6.4.2 Machine components that cannot be reached20
  • 6.5 Rollers21
  • 6.6 Rotating shafts25
  • 6.7 Wheels26
  • 6.7.1 Rotating wheels26
  • 6.7.2 Handwheels26
  • 6.8 Doors and covers27
  • 6.8.1 General requirements27
  • 6.8.2 Opening and closing27
  • 6.8.3 Locking and unlocking of doors and covers under pressure27
  • 6.8.4 Entry into machines, vessels or equipment28
  • 6.9 Inspection windows28
  • 6.10 Conveyor belts28
  • 6.11 Fans29
  • 6.12 Cutting devices30
  • 6.13 Machine working platforms and gangways, and working areas next to trenches and pits30
  • 6.14 Radiators or burners that heat yarn and fabric directly31
  • 6.15 Devices that heat liquid materials with steam31
  • 6.16 Liquid material preparation machinery with agitators33
  • 6.17 Lifting rollers33
  • 6.18 Cloth rolling machines33
  • 6.19 Padding mangles37
  • 6.20 Cloth piling machines and cloth folding machines38
  • 6.21 Automatic machinery and equipment38
  • 6.21.1 General requirements38
  • 6.21.2 Automatic protective devices39
  • 6.21.3 Mobile machines, operating devices and operating parts39
  • 6.21.4 Mobile machines and operating devices that may leave the fixed track40
  • 6.21.5 Floor tracks and overhead tracks (guideways)40
  • 6.21.6 Overhead transport of processed material41
  • 6.22 Combined machines41
  • 7 Verification of the safety requirements and/or measures41
  • 8 Instructions for use of the machine42
  • 8.1 Signalling and warning devices42
  • 8.2 Operating manual42
  • 8.3 Marking42
  • Annex A (normative) Provisions43
  • Annex B (normative) Surface temperature45
  • Annex C (normative) Verification47
  • Annex D (normative) Roller nips60
  • Annex E (informative) List of machinery and equipment used in the textile industry but outside the scope of this part of GB/T 1778061
  • Annex F (informative) List of the specific adjustments made by this part to the normative references of ISO 11111-1:200562
  • Bibliography64

Introduction Introduction

The international standards ISO 11111-1 to ISO 11111-7 were drawn up jointly by ISO/TC 72 and CEN/TC 214 and adopted under the Vienna Agreement, so that the same safety standards may be applied in the design and manufacture of textile machinery. GB/T 17780.1 to GB/T 17780.7 are modified adoptions of ISO 11111-1 to ISO 11111-7:2005.

GB/T 17780 is written for everyone concerned with the safety of textile machinery, such as designers and manufacturers of textile machinery and suppliers of complete systems, and it is at the same time of concern to users of textile machinery and to safety specialists.

This part is drawn up as a type-C standard as defined in GB/T 15706.1-2007/ISO 12100-1:2003. The several parts of GB/T 17780 deal with the potential significant hazards present in textile machinery used in the textile industry, and their content covers the range of machine hazards concerned.

Where the provisions of a type-C standard differ from the content of a type-A or type-B standard, the provisions of the type-C standard take precedence.

For hazards present in machines or components not mentioned in the relevant clauses of GB/T 17780, the designer is to carry out a risk assessment and propose methods of reducing the risk in accordance with the content of GB/T 16856/ISO 14121.

Clause 5 of this part covers the main safety requirements and the measures to be taken for the hazards common to textile machinery. Clause 6 describes the significant hazards of the components and parts specific to textile machinery, such as rollers, and the corresponding safety requirements and measures.

The individual parts of GB/T 17780 set out the significant hazards of each class of textile machinery and the corresponding safety requirements and measures. To avoid repetition and to keep the length down, the safety requirements set out mainly in Clause 5 and Clause 6 of this part apply equally to the other parts of GB/T 17780. The safety standard for a textile machine consists of GB/T 17780.2 to GB/T 17780.7 together with the relevant safety requirements of this part.

1 Scope

1.1 This part of GB/T 17780 lays down the corresponding safety requirements for the hazards common to textile machinery and for the hazards of the components covered in GB/T 17780.2 to GB/T 17780.7.

1.2 This part applies to machinery and associated equipment used in the textile industry for the following purposes: opening, cleaning, blending, carding, combing preparation, spinning and other processes that turn fibres, both staple fibres and filaments, and other raw materials into yarn or nonwoven fabric, felt included; yarn winding, doubling, twisting, texturing and other yarn preparation processes ahead of weaving and knitting; weaving, knitting, lace making and other similar processes that form fabric; the braiding of tapes, ropes, cables, cords and nets, excluding the take-up frame of rope-making machines; the pretreatment, bleaching, dyeing, printing, finishing and works make-up of fibres, yarns, fabrics, braided tapes and ropes; the piece dyeing of made-up goods; the finishing of warp-knitted and weft-knitted articles, hosiery included, but excluding the making-up of finished goods, that is sewing; and weaving, tufting and other processes that produce carpet.

1.2 This part applies to all textile machinery and equipment used in the production processes listed above, including equipment that lets a single machine or a combined machine work automatically, such as pneumatic fibre conveying equipment, but excluding transport devices between machines. A note states that the safety requirements for a particular textile machine usually consist of two parts, this part and the specific part of GB/T 17780 for the machine concerned, and that nonwoven production lines are covered in GB/T 17780.3 while GB/T 17780.2, GB/T 17780.6 and GB/T 17780.7 are also to be considered. GB/T 17780 does not deal with the specific requirements for pressure vessels.

1.3 The hazards addressed in this part and in the other parts are limited to those arising in the transport, assembly, setting, use and maintenance of the machine and in its dismantling, disassembly and disposal. Manual loading and unloading is part of the normal operation of the machine.

1.4 GB/T 17780 does not apply to the following machinery and associated equipment: the production of filament and man-made fibres, including the forming of the primary product such as filament packages and staple fibre bales; the carding of flax and similar raw materials; the production of spunbond and meltblown nonwovens; the making-up by sewing of clothing, household and industrial textiles and the needling and calendering of nonwovens; the laundering and dry cleaning of finished textiles; the repair of textile machinery, such as card clothing maintenance equipment and the cleaning of printing machine components; and certain cutting devices such as wood cutting devices, laser cutting, high-pressure water jets and ultrasonic devices. A note states that the machinery and equipment listed in Annex E are used in the textile industry but are not within the scope of this part.

1.5 This part and the other parts of GB/T 17780 do not apply to machines used in potentially explosive atmospheres.

1.6 This part and the other parts do not apply to machines manufactured before the publication of GB/T 17780.1 to GB/T 17780.7.

2 Normative references

The clause opens with the statement that the following documents are indispensable for the application of the document, that for dated references only the edition cited applies, and that for undated references the latest edition, including all amendments, applies. According to the table of contents the list of cited documents runs from page 1 to page 4 of the standard.

Relationship to previous standards Relationship to previous standards

The front page of the standard carries the note that it partially replaces GB/T 17780-1999.

The foreword states that this part of GB/T 17780 replaces part of the content of GB/T 17780-1999 Safety requirements for textile machinery, namely GB/T 17780-1999 with the exception of its Clause 7 to Clause 12, and that the content not replaced consists of the safety requirements for six classes of equipment: spinning preparatory and spinning machinery, nonwoven machinery, yarn and rope processing machinery, weaving and knitting preparatory machinery, weaving machinery, and dyeing and finishing machinery. That content is to be taken into GB/T 17780.2 to GB/T 17780.7 respectively.

The foreword states that GB/T 17780 Textile machinery—Safety requirements is divided into seven parts: Part 1: Common requirements; Part 2: Spinning preparatory and spinning machinery; Part 3: Nonwoven machinery; Part 4: Yarn and rope processing machinery; Part 5: Weaving and knitting preparatory machinery; Part 6: Weaving machinery; Part 7: Dyeing and finishing machinery. This document is Part 1.

The foreword states that the part is a modified adoption of ISO 11111-1:2005 and was redrafted on the basis of it. The technical differences from ISO 11111-1:2005 are that the international and foreign standards cited were changed to the corresponding national standards, with the specific adjustments to the normative references listed in Annex F, and that the informative note 2 of 1.2 of ISO 11111-1:2005, concerning the EU and ETTA provisions on pressure vessels and electromagnetic compatibility, was deleted.

The foreword records the following editorial changes: the wording this part of ISO 11111 was changed to this part of GB/T 17780; the foreword of ISO 11111 was deleted; the introduction of ISO 11111 was modified to become the introduction of this part; the two paragraphs of Annex B were numbered B.1 and B.2, corresponding to Table B.1 and Table B.2; and in Table C.2 of Annex C the verification method laid down for GB/T 17880.4, 5.2b) had the code I deleted, because the standard carries no verification method with the code I, so that by reference to the provision for GB/T 17880.2, 5.8.2d) in the same table the verification method of that provision was corrected from A, I in the original text to A.

The foreword states that GB/T 17780 was first published in 1999, that this is the first revision, and that the revision divides GB/T 17780 into seven parts.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 64 pages — is available in the English PDF.

Editions of GB/T 17780.1

EditionTitleRevisionStatus
GB/T 17780.1-2012Textile machinery - Safety requirements - Part 1: Common requirementscurrent editionCurrent
GB/T 17780-1999Textile machinery - Safety requirements - Part 1: Common requirementsprevious editionIn force until 2013-06-01

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