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GB/T 14190-2017Test methods for fibre grade polyester (PET) chip (English PDF)

纤维级聚酯(PET)切片试验方法

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Issued by

General Administration of Quality Supervision, Inspection and Quarantine; Standardization Administration of the PRC

Level / Type

National · Recommended

Issue date

December 29, 2017

Implementation date

July 1, 2018

Scope

GB/T 14190-2017 is the English-translated version of 纤维级聚酯(PET)切片试验方法.

China's national test methods for fibre grade polyester chip - the PET granules from which polyester fibre is spun, and a material China produces in enormous quantity. It specifies the test methods for each of the analysis items of fibre grade polyester chip. What a spinner needs to know about a chip is not what a chemist would first think of, and the list of tests reflects that. The intrinsic viscosity is the primary measurement: it stands for the molecular weight of the polymer, and it determines the melt viscosity, the spinnability and the strength of the fibre that results - a chip outside its viscosity band cannot be spun on a line set up for it. The diethylene glycol content is next, because it is formed as a by-product during polymerisation and it lowers the melting point and changes the dye uptake of the fibre, so a variation between batches shows up as a dye streak in the finished fabric, which is the most expensive defect in the industry. Then the carboxyl end group content, which governs the hydrolytic stability of the polymer and therefore how the chip behaves if it is dried imperfectly. Then the colour, measured instrumentally, since polyester is dyed and a yellow chip cannot be made white again. And the ash, the moisture, the melting point, the particle size and the dust and fines content, which decide how the chip behaves in the dryer and the extruder rather than in the fibre. The standard sets each determination in full - the apparatus, the reagents, the procedure, the calculation and the precision - and it is used as an acceptance method between the polymer plant and the spinner. Issued on 29 December 2017 and in force since 1 July 2018, it replaces GB/T 14190-2008.

Document preview — GB/T 14190-2017

National Standard of the People's Republic of China

ICS
59.060.20
Classification
W 50
Replacing
GB/T 14190-2008

Issued by: General Administration of Quality Supervision, Inspection and Quarantine; Standardization Administration of the PRC

Contents

  • 1 Scope
  • 2 Normative references
  • 3 Terms and definitions
  • 4 General rules of test
  • 4.1 Sampling...
  • 4.2 General specifications...
  • 5 Test methods...
  • 5.1 Test methods for intrinsic viscosity
  • 5.1.1 Method A (capillary viscometer method)
  • 5.1.1.4 Sample 5.1.1.4.1 WEIGH (0.125 ± 0.005) g of sample to the nearest
  • 5.1.2 Method B (relative viscometer method)
  • 5.1.2.3 Instruments and equipment
  • 5.1.2.6 Precision
  • 5.2 Test methods for diethylene glycol
  • 5.2.1 Method A (methanol transesterification method)
  • 5.2.1.2 Instruments and equipment
  • 5.3 Test methods for melting point...
  • 5.4 Test methods for terminal carboxyl groups...
  • 5.5 Test methods for chromaticity
  • 5.5.1 Method A (dry pulverization method)
  • 5.6 Test method for aggregated particles
  • 5.6.2 Instruments and equipment
  • 5.6.4 Test procedure
  • 5.7 Test methods for moisture...
  • 5.8 Test methods for powder and irregular chip...
  • 5.9 Test methods for titanium dioxide content...
  • 5.10 Test method for ash content...
  • 5.11 Test method for iron content...
  • 5.11.5 Test procedure
  • 5.11.8 Precision

1 Scope

China's national test methods for fibre grade polyester chip - the PET granules from which polyester fibre is spun, and a material China produces in enormous quantity. It specifies the test methods for each of the analysis items of fibre grade polyester chip. What a spinner needs to know about a chip is not what a chemist would first think of, and the list of tests reflects that. The intrinsic viscosity is the primary measurement: it stands for the molecular weight of the polymer, and it determines the melt viscosity, the spinnability and the strength of the fibre that results - a chip outside its viscosity band cannot be spun on a line set up for it. The diethylene glycol content is next, because it is formed as a by-product during polymerisation and it lowers the melting point and changes the dye uptake of the fibre, so a variation between batches shows up as a dye streak in the finished fabric, which is the most expensive defect in the industry. Then the carboxyl end group content, which governs the hydrolytic stability of the polymer and therefore how the chip behaves if it is dried imperfectly. Then the colour, measured instrumentally, since polyester is dyed and a yellow chip cannot be made white again. And the ash, the moisture, the melting point, the particle size and the dust and fines content, which decide how the chip behaves in the dryer and the extruder rather than in the fibre. The standard sets each determination in full - the apparatus, the reagents, the procedure, the calculation and the precision - and it is used as an acceptance method between the polymer plant and the spinner. Issued on 29 December 2017 and in force since 1 July 2018, it replaces GB/T 14190-2008.

This Standard specifies the test methods for each analysis item of fiber grade polyester (PET) chips. This Standard applies to fiber grade polyester (PET) chips produced from terephthalic acid and ethylene glycol. Other differential and functional polyesters may also refer to this Standard.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

GB/T 601 Chemical reagent - Preparations of standard volumetric solutions

GB/T 603 Chemical reagent - Preparations of reagent solutions for use in test methods

GB/T 4146 (all parts) Textiles - Man-made fibers

GB/T 6283 Chemical products - Determination of water Karl. Fischer method (general method)

GB/T 6678 General principles for sampling chemical products

GB/T 6682 Water for analytical laboratory use - Specification and test methods

GB/T 8170 Rules of rounding off for numerical values & expression and judgement of limiting values

ISO 3105 Glass capillary kinematic viscometers - Specifications and operating instructions

3 Terms and definitions

For the purpose of this document, the terms and definitions defined in GB/T 4146 (all parts) and the following apply. 3.1bright polyester (PET) chip Polyester (PET) chips that are not matted.

3.2 semi-dull polyester (PET) chip Polyester (PET) chips of which the titanium dioxide content is greater than 0.20 % and less than or equal to 0.50 % (mass fraction).

3.3 full dull polyester (PET) chip Polyester (PET) chips of which the titanium dioxide content is greater than or equal to 1.50 % (mass fraction).

3.4 agglomerate particle Particles, in PET chips, that are determined to be greater than or equal to 10 µm.

3.5 irregular chip Polyester chip (PET) of which the length is greater than or equal to 4 times that of the normal chip; the thickness, width or diameter is greater than or equal to 2 times that of the normal chip; less than 1/4 of the conventional particle (or prescribed size); and of irregular shape.

4 General rules of test

4.1 Sampling The laboratory samples in batch samples are in accordance with GB/T 6678, and the sample volume is not less than

0.5 kg.

4.2 General specifications The reagents and water used in this Standard refer to the analytical reagents and the tertiary water specified in GB/T 6682 when no other requirements are specified. The standard titration solutions, preparations and products used in this Standard are prepared in accordance with GB/T 601 and GB/T 603 when no other requirements are specified.

5 Test methods...

5.1.1 Method A (capillary viscometer method)

5.1.1.1 Method summary DETERMINE the elution time of the solvent at 25 °C and the PET solution at a concentration of

0.005 g/mL, and CALCULATE the intrinsic viscosity according to the determined elution time and the solution concentration of the sample. The capillary viscometer uses 1B to meet the requirements that the kinetic energy correction term of the viscometer is not considered.

5.1.1.2 Instruments and equipment 5.1.1.2.1 Constant temperature bath. temperature control (25.00 ± 0.05) °C.

5.1.1.3 Solvents 5.1.1.3.4 Selection of solvents The calculation method for the intrinsic viscosity of PET chips is related to the solvent used. Two different solvents are available. 5.1.1.3.1, 5.1.1.3.2. 5.1.1.3.5 Solvent stability test The elution time of the solvent used is measured periodically. If the elution time of the solvent exceeds 1 % of the initial value (the initial value is the solvent elution time measured after solvent preparation), the solvent shall be discarded, and a new solvent shall be prepared.

5.1.1.4 Sample 5.1.1.4.1 WEIGH (0.125 ± 0.005) g of sample to the nearest

0.1 mg, and PLACE it in an Erlenmeyer flask with stopper. If the water content of the sample is more than 0.5 %, the sample shall be placed in a vacuum drying oven at a

5.1.1.6 Test procedure 5.1.1.6.1 FILTER the solution through a filter and ADD it to the Ubbelohde viscometer so that the liquid level is between the liquid filling lines.

5.1.1.7 Calculation of results 5.1.1.7.1 For tests using phenol/1,1,2,2-tetrachloroethane (mass ratio 50.50) as solvent, calculate the relative viscosity (etar), the specific viscosity (etasp) and the intrinsic viscosity ([eta]) according to formula (3) ~ formula (5).

5.1.1.8 Expression of results The calculation result of the intrinsic viscosity is expressed as the average value of the test values of the two parallel samples, and rounded off to the third decimal place according to GB/T 8170.

5.1.1.9 Precision 5.1.1.9.1 Repeatability For the determined values of two independent test results obtained under repeatability conditions, when the intrinsic viscosity is

0.630 dL/g ~

0.720 dL/g, the absolute difference between the two tests does not exceed the repeatability limit (

0.006 dL/g), and the case where it exceeds the repeatability limit (

0.006 dL/g) does not exceed 5 %. 5.1.1.9.2 Reproducibility The absolute difference between the two independent test results obtained under reproducibility conditions, when the intrinsic viscosity is

0.630 dL/g ~

0.720 dL/g, is not greater than the reproducibility limit (

0.010 dL/g), and the case where it exceeds the reproducibility limit (

0.010 dL/g) does not exceed 5 %.

5.1.2 Method B (relative viscometer method)

5.1.2.1 Method summary The PET sample is dissolved in the mixed solvent of phenol and tetrachloroethane, and then the solution and the blank solvent containing no sample flow in the two capillaries of the viscometer. The viscometer monitors the pressure drop p1 of the first solvent reference capillary and the pressure drop p2 of the second sample capillary. The relative viscosity is obtained from the ratio of p2 and p1, and the intrinsic viscosity of the sample is obtained by a mathematical model. The schematic diagram is shown in Figure 2.

5.1.2.2 Solvents Same as 5.1.1.3.

5.2.1 Method A (methanol transesterification method)

5.2.1.1 Method summary The sample is subjected to a transesterification reaction at high temperature and in the presence of methanol, diethylene glycol is released, and then the diethylene glycol content in the filtrate is measured by gas chromatography.

5.2.1.2 Instruments and equipment

5.4.2.7 Expression of results The calculation result is expressed as the average value of the two test-values, and is rounded off to one decimal place according to GB/T 8170.

5.4.2.8 Precision 5.4.2.8.1 Repeatability For the determined values of the two independent test results obtained under repeatability conditions, when the terminal carboxyl group is

35.0 mol/t, the absolute difference between the two tests does not exceed the repeatability limit (

2.0 mol/t), and the case where it exceeds the repeatability limit (

2.0 mol/t) does not exceed 5 %.

5.5.1 Method A (dry pulverization method)

5.5.1.1 Method summary After the sample is dried and pulverized, the chromaticity of the sample is tested with an automatic color difference meter, and the results are expressed in HunterLab color systems L, a, and b. NOTE. The color value test can only be compared if the materials are the same, the chip dicing, size and appearance are basically the same, the instrument geometry is the same and the viewing hole surface is close.

5.5.1.2 Instruments and equipment 5.5.1.2.1 Color difference meter. D65 light source, 10° angle of view, 0°/45° or 45°/0° light path geometry, HunterLab color system, it is recommended to use 45 mm ~ 52 mm viewing hole surface. 5.5.1.2.2 Sample cup. quartz glass. 5.5.1.2.3 Air drying oven. 5.5.1.2.4 Sample sieve. 833 µm and 350 µm.

5.5.1.3 Test procedure 5.5.1.3.1 PLACE the sample in the air dying oven, HEAT the bright PET chip at (140 ± 5) °C for 60 min; HEAT the semi-dull PET chip and full dull PET chip at (135 ± 5) °C for 30 min. After taking out the cooling, it was pulverized and sieved to obtain particles of 350 µm to 833 µm. NOTE. Chips that are not crystallized or have a very slow rate of crystallization can also be measured directly. 5.5.1.3.2 PLACE the sieved sample particles in the sample cup, make the sample tightly packed; PLACE it on the measuring hole, determine the chromaticity (L value, a value and b value) of the sample. The measurement is carried out every about 120° of rotation, and a total of three points are measured.

5.6 Test method for aggregated particles

5.6.1 Method summary The aggregated particles in the sample are observed under a microscope, the size is measured, and the number is counted.

5.6.2 Instruments and equipment

5.6.2.1 Microscope (magnification 200 times to 400 times) and microscope illumination.

5.6.2.2 Slicer. the division value is 1 µm.

5.6.2.3 Balance. the minimum division value is

0.1 mg.

5.6.2.4 Cover slip. the thickness is

0.17 mm.

5.6.2.5 Medical tweezer and scissor.

5.6.2.6 Micrometer. the division value is

0.01 mm.

5.6.2.7 Slide. the thickness is 1 mm.

5.6.3 Reagents Oil or wetting agent of which the refractive index is close to nD20 = 1.51.

5.6.4 Test procedure

5.6.4.1 Randomly TAKE five PET chips from the sample, and CUT each chip into 5 to 8 pieces of slices with a thickness of 20 µm with the slicer, so that the total mass of the sliced slices reaches 3 mg ~ 5 mg, to the nearest

0.1 mg. PLACE the slices on a clean glass slide, WET them well with reagents (or other physical means), PRESS the cover slip tightly against the sample to form a flat surface.

5.6.4.2 PLACE the slide containing the slices on the microscope stage, ADJUST the focal length of the microscope, and OBSERVE the aggregated particles larger than or equal to 10 µm (or the required size) with transmitted light. Round particles are measured and counted by their diameter, and particles of other shapes are measured and counted by the longest part.

5.6.5 Calculation of results The aggregated particle is calculated according to formula (10).

5.11 Test method for iron content...

5.11.5 Test procedure

5.11.5.1 ADD 5 mL of hydrochloric acid solution to the residue after ashing, HEAT to dissolve, COOL and FILTER into a 100 mL beaker with filter paper, and WASH the filter paper with approximately 40 mL of distilled water to the beaker.

5.11.5.2 MEASURE the absorbance of the sample solution according to the procedure of 5.11.1.2, 5.11.4.3.

5.11.6 Calculation of results The iron content is calculated according to formula (18).

5.11.7 Expression of results The calculation result is expressed as the average value of the test values of the two parallel samples, and is rounded off to one decimal place according to GB/T 8170.

5.11.8 Precision

5.11.8.1 Repeatability For the determined values of the two independent test results obtained under repeatability conditions, when the iron content is

0.5 mg/kg ~

4.0 mg/kg, the absolute difference between the two tests does not exceed the repeatability limit (

0.5 mg/kg), and the case where it exceeds the repeatability limit (

00.5 mg/kg) does not exceed 5 %.

5.11.8.2 Reproducibility The absolute difference between the two independent test results obtained under reproducibility conditions, when the iron content is

0.5 mg/kg ~

4.0 mg/kg, is not greater than the reproducibility limit (

1.0 mg/kg), and the case where it exceeds the reproducibility limit (

1.0 mg/kg) does not exceed 5 %.

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 53 pages — is available in the English PDF.

Referenced standards

Similar standards

Editions of GB/T 14190

EditionTitleRevisionStatus
GB/T 14190-2017Test methods for fibre grade polyester (PET) chipsecond revisionCurrent
GB/T 14190-2008Test methods for fibre grade polyester (PET) chipfirst revisionSuperseded
GB/T 14190-1993Test methods for fibre grade polyester (PET) chipfirst issueSuperseded

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