GB 25490-2010Safety of woodworking machines -- Single end tenoning machines with sliding table (English PDF)

Foreword

This standard Chapter 3, 5.3.2.1 and Annex A, Annex B is recommended, the rest is mandatory.

This European Standard is a modified standard EN1218-1.1999 "Woodworking machine belt single head moving table tenoning machine" (in English).

This standard EN1218-1. compared to 1999, read as follows.

--- name change;

--- some text of editorial changes;

--- increased machine idling noise level limits;

--- deleted standard EN Appendices B and ZA, the standard EN Appendix C to this standard Annex B;

--- Added Appendix C.

--- other EN standard EN ISO standards or reference, there is employed as replaced by the corresponding standard of ISO standards of

EN standards or standards; our country has not been adopted as a standard or directly using standard EN ISO standards.

Appendix C to this standard normative, Annex A, Annex B is an informative annex.

The standard proposed by China Machinery Industry Federation.

This standard by the National Woodworking Machine and Tool Standardization Technical Committee (SAC/TC84).

This standard drafting unit. Woodworking Machine Tool Research Institute, Fuzhou, Shandong Group Co., Ltd. workers.

Drafters of this standard. Xiao Xiaohui, Song Zhimin.

Safety of woodworking machines

With a single head moving table tenoning machine

1 Scope

This standard specifies the removal and limit the risks of danger on the movable table with a single head tenoning machine (hereinafter referred to as machine) requirements and/or

Measures.

This standard applies to the cutting of solid wood, chipboard, fiberboard, plywood, and veneer or a plastic material welt machine.

This standard covers all hazards, see Chapter 4 relating to the machine.

This standard does not apply in the following machine.

a) a circular saw tenoning only;

b) the knife shaft according to any of the design speed exceeds 6000r/min;

c) moving average straight line of the table feed speed exceeds 25 ± 5% m/min;

d) for mortising Association Engine (see EN940.1997);

e) a vertical shaft with tenoning cutter apparatus (see GB 20007-2005).

Note. the chain fed single or double tenor see EN1218-2, only the circular saw tenoning machine, see EN1218-3.

2 Normative references

Terms of the following documents become provisions of this standard by reference in this standard. For dated reference documents, all later

Amendments (not including errata content) or revisions do not apply to this standard, however, encourage the parties to agreements based on this standard

Whether the latest versions of these documents. For undated references, the latest version applies to this standard.

Engineering method of noise sources sound power level a reflecting plane free field GB/T 3767-1996 sound pressure

(EqvISO 3744.1994)

Determination GB/T 3768-1996 sound pressure of noise power levels of the sound source using a simple reflecting plane measurement surface envelopment

(EqvISO 3746.1995)

GB 4208-2008 shell protection (IP code) (IEC 60529.2001, IDT)

GB/T 5013.1-2008 rated voltage of 450/750V and Rubber insulated cables Part 1. General requirements (IEC 60245-

1.2003, IDT)

GB/T 5023.1-2008 rated voltage of 450/750V and below PVC insulated cables - Part 1. General requirements

(IEC 60227-1.2007, IDT)

GB 5226.1-2008 mechanical and electrical safety mechanical and electrical equipment - Part 1. General requirements (IEC 60204-1.2005,

IDT)

GB /Determination of sound power levels of noise sources reverberant field sound source is small, movable Method T 6881.2-2002 project sound pressure

Part 1. Comparison of the hard wall of the test chamber method (ISO 3743-1.1994, IDT)

GB /Determination of sound power levels of noise sources reverberant field sound source is small, movable Method T 6881.3-2003 project sound pressure

Part 2. special reverberation test rooms (ISO 3743-2.1994, IDT)

GB/T 8196-2003 mechanical safety of fixed and movable guards General requirements for design and manufacture

(ISO 14120.2002, MOD)

GB 12265.1-1997 Safety of machinery - Safety distances to prevent danger zones of the upper limbs (eqvEN294.1992)

GB 12265.3-1997 mechanical safety minimum distance to avoid crushing of parts of the human body (eqvEN349.1993)

GB 12557-2010 Safety of woodworking machines General

GB 14048.4-2003 voltage switchgear and control equipment, electromechanical contactors and motor starters (IEC 60947-4-1.

2000, IDT)

GB 14048.5-2008 voltage switchgear and control equipment 5-1. Control circuit devices and switching elements Electromechanical

Control circuit devices (IEC 60947-5-1.2003, MOD)

GB /14574-2000 verification and labeling machines and acoustic noise emission values apparatus T (eqvISO 4871.1996)

Safety Basic Concepts GB/T 15706.1-2007 General Mechanical Design - Part 1. Basic terminology and methods (ISO 12100-

1.2003, IDT)

GB/T 15706.2-2007 basic concepts of mechanical safety and General Design - Part 2. Technical Principles (ISO 12100-2.

2003, IDT)

GB 16754-2008 mechanical design principles of safety emergency stop (ISO 13850.2006, IDT)

GB/T 17248.3-1999 for machinery and equipment noise emitted operative position and the other specified emission sound pressure levels

Measuring method in situ (eqvISO 11202.1995)

GB/T 17248.5-1999 for machinery and equipment noise emitted operative position and the other specified emission sound pressure levels

Measurement environment Amendment Act (eqvISO 11204.1995)

GB/T 18831-2002 mechanical interlock designed belt guard and selection policy (ISO 14119.1998,

MOD)

GB 18955-2003 woodworking tools safety cutter, a circular saw blade (EN847-1.1997, MOD)

GB 20007-2005 Safety of woodworking machines single-axis milling machine

JB/T 3105-1992 Woodworking single head straight tenon tenoning machine accuracy

Method 2003 Precision Acoustics Determination of sound pressure of sound power levels of noise sources anechoic and semi-anechoic rooms. ISO 3745

ISO /T R11688-1.1995 recommended design method of low - noise machinery and equipment - Part 1. Program

EN940.1997 Safety of woodworking machines combined machine

EN982.1996 Safety of machinery Safety and fluid system components required hydraulic device

EN983.1996 Safety of machinery Safety requirements for components for fluid systems and pneumatic means

EN1218-2.2004 Safety of woodworking machines tenoning machine Part 2. feed chain double-end tenoning machine

EN1218-3.2002 Safety of woodworking machines - Tenoning machines - Part 3. Construction timber with manual feed with traveling table tenoners

3 Terms and Definitions

The following terms and definitions apply to this standard.

3.1

Single head moving working table tenoning machine singleendtenoningmachineswithslidingtable

In one working cycle the machine is opened and the tongue at one end of the workpiece. Cutters and circular tenon is mounted on at least one spindle

The cutting blade is made.

3.2

Tenon tenon

End of the workpiece formed by cutting recesses or projections to engage the workpiece, and also comprising a shaped tenon.

3.3

Manual feed handfeed

GB 12557-2010 3.4.

3.4

Mechanical feed integratedfeed

GB 12557-2010 3.6.

3.5

Projectile ejection

GB 12557-2010 3.12.

3.6

Start time run-uptime

See GB 12557-2010 3.15.

3.7

Coasting time run-downtime

See GB 12557-2010 3.16.

3.8

Mechanical actuation mechanism machineactuator

Power generating means for causing mechanical movement.

3.9

Guarantee confirmation

See GB 12557-2010 3.17.

4 Schedule of Hazards

Dangerous table (see Table 2) relates to all the possible dangers of this machine.

--- important risk for, by a predetermined safety requirements and/or measures, or by indicating the appropriate class B standard;

--- For hazardous unimportant, such as general, the slave or secondary risk by indicating the appropriate class A standard, in particular

GB/T 15706.1 ~ 15706.2.

The danger is presented by GB/T 15706.1-2007 Chapter 4.

Table 1 Danger List

No. dangerous comply with the provisions of the standard

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

1.10

1.11

1.12

Mechanical hazards, such as those caused by the following elements of the machine part or a workpiece.

shape;

relative position;

Quality and stability (potential energy of elements);

Quality and speed (kinetic energy of elements);

Insufficient mechanical strength;

Potential energy caused by the accumulation of the following reasons.

An elastic member (spring), or liquid or gas under pressure, or vacuum.

Risk of crushing

Cut dangerous

Cutting or severing hazard

Wound danger

Introduction or involved in dangerous

Shock hazard

Stabbed or stabbed dangerous

Friction or abrasion hazard

High pressure fluid jet dangerous

(Mechanical or processed material/workpiece) member projection hazard

(Mechanical or mechanical parts) unstable

And machinery-related slips, dumping, fall risk

5.2.1,5.2.7,5.2.8

5.2.7,5.2.8

5.2.2,5.2.3,5.2.7,5.2.8

5.2.3,5.2.4,5.2.6,5.2.7

5.2.7,5.2.8

5.2.7

Not suitable

Not suitable

5.3.7,5.3.8

5.2.2,5.2.3,5.2.5,5.2.6,5.2.8

5.2.1.

Not suitable

TABLE 1 (cont.)

No. dangerous comply with the provisions of the standard

2.1

2.2

2.3

2.4

Electrical hazards, such as caused by the following factors.

An electrical contact (direct or indirect)

Static phenomenon

Heat radiation or other phenomena, such as the injection of the molten particles, short-circuiting, chemical effects, overload

External influences electrical equipment

5.3.4,5.3.15

Not suitable

Not suitable

5.1.1,5.3.4,5.3.12

3.1

3.2

Leading to dangerous heat

By flame or explosion one can contact and heat radiation burns and scalds

Due to the influence of heat or cold working environment on health

Not suitable

Not suitable

4.1

4.2

The risk arising due to noise.

Hearing loss (deafness), other physiological disorders (eg loss Ping Heng, loss of consciousness)

Interference language communication, auditory signals, etc.

5.3.2.

5.3.2.

5 generated by the vibration is not dangerous for

6 is not suitable for a risk (such as ion radiation) of radiation produced

7.1

7.2

7.3

When the machining, materials and substances used or generated by the discharge risk, for example.

Since the risk of unwanted contact with the suction liquid, gases, fumes and dust resulting

Fire or explosion hazard

Biological and microbiological (viral or bacterial) danger

5.3.3

5.3.1.

Not suitable

8.1

8.2

8.3

8.4

8.5

8.6

Ignore dangerous (human and mechanical characteristics and ability to match) Ergonomic generated in the design,

E.g.

Unhealthy posture or excessive force

Inappropriate to consider the human arm or foot/leg structure

Ignoring the use of personal protective equipment

Inappropriate face lighting

The spirit of too much tension or lack of preparation, etc.

Human error

5.1.2.

Pointless

6.3

Pointless

Not suitable

6.3

9 5.1.7 various dangerous combination

10.1

10.2

10.3

10.4

10.5

As energy failure, damage or risk of mechanical parts other malfunctions arising, for example.

Fault Energy (energy and/or control circuitry)

Fluid or mechanical parts accidentally thrown

A control system failure, failure (unexpected start, accidental overcurrent)

Assembly error

Mechanical overturn, unexpected loss of stability

5.1.10

5.2.5,5.3.15

5.1.11

6.3

5.2.1.

11.1

11.2

11.3

11.4

11.5

11.6

11.7

11.8

11.9

11.10

Due to security measures wrong or incorrect positioning of the danger arising, for example.

All kinds of protective devices

Various security-related (protection) devices

Start and stop means

Safety signals and signaling

All kinds of information and alarm means

Energy cutting device

Emergency stop devices

Workpiece feeding/extraction apparatus

Safety or adjustment and maintenance of major equipment and accessories

The exhaust gas feed device

5.2.7

5.1.1,5.2.7

5.1.2,5.1.3,5.1.4

6.1, 6.2

6.1,6.2,6.3

5.3.15

5.1.5

5.2.5

5.3.16

5.3.3

And/or safety requirements measures 5

Safety of machine tools addition to complying with the provisions of this standard, it must also comply with GB 12557, the provisions of GB/T 15706.1 ~ 15706.2 of.

Reduce risk by designing the relevant instructions according to GB/T 15706.2-2007 Chapter 4.

2008 Class 1 9.2.5.4 and 4.1.5 of GB 16754-2008 class 1.

On the manual feed machines, manipulator emergency stop should be installed in a moving stage is in any position, the operator can touch position.

Emergency stop order shall be required 5.1.4.

Test Method. Check machine corresponding pattern (including circuit diagrams), for the function test on the machine.