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YY/T 0681.15-2019Test methods for sterile medical device package - Part 15: Performance testing of shipping containers and systems (English PDF)

无菌医疗器械包装试验方法 第15部分:运输容器和系统的性能试验

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Issued by

NMPA

Level / Type

Industry · Recommended

Issue date

October 23, 2019

Implementation date

October 1, 2020

Scope

YY/T 0681.15-2019 is the English-translated version of 无菌医疗器械包装试验方法 第15部分:运输容器和系统的性能试验.

YY/T 0681.15-2019 is the Chinese pharmaceutical industry standard that gives a uniform laboratory method for evaluating whether the shipping unit of a sterile medical device withstands the transport environment.

It is the fifteenth part of the YY/T 0681 series and sets out the sequence of hazards to be reproduced - handling drops, vibration, compression and, where required, atmospheric conditioning - the levels at which each is applied and the examination of the package and the sterile barrier afterwards. Issued on 23 October 2019, it has applied since 1 October 2020.

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Document preview — YY/T 0681.15-2019

National Standard of the People's Republic of China

Issued by: National Medical Products Administration of the People's Republic of China

Contents

  • Foreword4
  • Introduction6
  • 1 Scope7
  • 2 Normative references7
  • 3 Terms and definitions8
  • 4 Test schedule applicable to the distribution cycle of sterile medical devices .10
  • 5 Test sample10
  • 6 Conditioning and test conditions11
  • 7 Acceptance criteria12
  • 8 Procedure12
  • 8.1 Define the shipping unit12
  • 8.2 Determine the assurance level12
  • 8.3 Determine acceptance criteria13
  • 8.4 Select the distribution cycle13
  • 8.5 Prepare the test plan13
  • 8.6 Select the test sample13
  • 8.7 Sample conditioning13
  • 8.8 Perform the test13
  • 8.9 Evaluate the results13
  • 8.10 Document the test results13
  • 8.11 Monitor the transportation13
  • 9 Test schedule corresponding to the hazard14
  • 10 Schedule A - manual handling14
  • 11 Schedule C - Carrying stacking15
  • 12 Schedule E - carrying vibration18
  • 12.1 Overview18
  • 12.2 Random test19
  • 12.3 Sinusoidal test21
  • 13 Schedule F - Unconstrained vibration22
  • 14 Schedule I - low pressure (high altitude) hazards23
  • 15 Schedule J - Concentrated impact23
  • 16 Report23
  • Appendix A (Informative) Examples of transport test plans25
  • Appendix B (Normative) Vacuum test method to determine the impact of high altitude on the packaging system28
  • Appendix C (Normative) Transport package concentrated impact test method : References30

Foreword

YY/T 0681 "Test methods for sterile medical device package" consists of the following parts.

-- Part 1: Test guide for accelerated aging;

-- Part 2: Seal strength of flexible battier materials;

-- Part 3: Internal pressurization failure resistance of unrestrained packages;

-- Part 4: Detecting seal leaks in porous packages by dye penetration;

-- Part 5: Detecting gross leaks in medical packaging by internal pressurization (bubble test);

-- Part 6: Evaluation of chemical resistance of printed inks and coatings on flexible packaging materials;

-- Part 7: Evaluating inks or coating adhesion to flexible packaging materials using tape;

-- Part 8: Coating/adhesive weight determination;

-- Part 9: Burst testing of flexible package seals using internal air pressurization weight restraining plates;

-- Part 10: Test for microbial barrier ranking of porous package material;

-- Part 11: Determining integrity of seals for medical packaging by visual inspection;

-- Part 12: Flex durability of flexible barrier films;

-- Part 13: Slow rate penetration resistance of flexible barrier films and laminates;

-- Part 14: Testing the microbial barrier for porous packaging materials under moist conditions and with passage of air;

-- Part 15: Performance testing of shipping containers and systems;

-- Part 16: Test for climatic stressing of packaging system. This Part is Part 15 of YY/T 0681.

This Part was drafted in accordance with the rules given in GB/T 1.1-2009.

1 Scope

This Part of YY/T 0681 specifies a uniform method for evaluating the ability of sterile medical device shipping units to withstand the transport environment in the laboratory.

This Part is used for guiding the user to design an appropriate test plan, so that the shipping unit can withstand a series of expected hazards to be experienced in a specific distribution cycle.

This Part does not include performance testing of single parcel transport packages.

2 Normative references

The following documents are indispensable for the application of this document.

For dated references, only the dated version applies to this document. For undated references, the latest edition (including all amendments) applies to this document.

GB/T 4857.2, Packaging - Basic tests for transport packages - Part 2. Temperature and humidity conditioning

GB/T 4857.4, Packaging - Basic tests for transport packages - Part 4. Compression and Stacking tests using a compression tester

GB/T 4857.5, Packaging - Transport packages - Vertical impact test method by dropping

GB/T 4857.7-2005, Packaging - Basic tests for transport packages - Part 7. Sinusoidal vibration test method at constant frequency

3 Terms and definitions

The following terms and definitions are applicable to this document.

3.1 Acceptance criteria

The acceptable quality level that the shipping unit must meet after being subjected to the test plan.

3.2 Assurance level

The level of test strength that is determined according to the probability of occurrence in a typical distribution cycle.

Note. The assurance level I is the highest level of test strength, but the probability of occurrence is low; the level III is the lowest level of test strength, but the corresponding probability of occurrence is high; the test strength of level II is between level I and level III.

3.3 Distribution cycle; DC

The sequence list that uses the test schedule to simulate the hazard elements that are expected to occur in the specific route of the shipping unit from production to consumption.

Note. The distribution cycle which is given in Table 1 refers to DC 13 in ASTM D 4169-16.

3.4 Feeder aircraft

The light aircraft that may not be pressurized in the warehouse, which is used to transport the packaged express.

3.5 Hazard element

A specific event that may cause hazards to the shipping unit, which is generated during a distribution cycle. This element is usually simulated through a separate test schedule.

3.6 Less than truckload; LTL

The transportation where the volume of goods is less than a truckload.

4 Test schedule applicable to the distribution cycle of sterile medical devices 4.1 The recommended transport test of transport packages of sterile medical devices shall be carried out in sequence according to the test schedule that is given in Table 1.

For performance tests, this Part requires that the shipping unit is not opened before all tests are completed.

4 Test schedule applicable to the distribution cycle of sterile medical devices .

4.2 The schedule which is given in Table 1 simulates the various hazards that the medical device is expected to experience during the transportation test. The test schedule is expected to be used in the following areas.

4.3 These tests should be carried out sequentially on the same shipping unit.

5 Test sample

5.1 The test sample consists of representative and complete samples of the shipping unit, including the actual contents. For valuable medical devices, if there is no need to conduct experimental research on the defects of the contents, and the defects have been recorded in the report, products of flaws or small defects can be used.

5.2 It shall be ensured that the product and packaging are not degraded when the test package arrives at the test site.

5.3 The number of tests performed depends on the intended purpose of the test and the availability of the same product and shipping container.

6 Conditioning and test

The samples shall be tested under standard atmospheric conditions; the influence of any climatic conditions shall be compensated. Unless other temperature and relative humidity conditions are considered more appropriate, the shipping unit shall be placed in the standard atmosphere, where the temperature is (23±2) °C and the relative humidity is (50±2) %, as specified in

GB/T 4857.2, for conditioning.

7 Acceptance criteria

7.1 Acceptance criteria shall be established before the test; the required state of the product should be considered when it is received. The organization that conducts the test can choose any acceptance criteria that suits its purpose.

7.2 In most cases, the acceptance criteria can be.

8 Procedure

8.1 Define the shipping unit

Use terms such as specification and dimension, weight, and structural style to describe the shipping unit.

8.2 Determine the assurance level

Specify a level of test strength. This level shall be one of three predetermined assurance levels.

8.3 Determine acceptance criteria

Acceptance criteria are related to the expected state of the product and packaging at the end of the distribution cycle. See Chapter 7.

8.4 Select the distribution cycle

For sterile medical devices, use the distribution cycle in Table 1.

8.6 Select the test sample

See Chapter 5.

8.7 Sample conditioning

See Chapter 6.

8.8 Perform the test

Perform the test according to the test method standards that are specified in each test schedule and the changes that are given in the special instructions of each method.

8.9 Evaluate the results

Evaluate the results, so as to determine whether the shipping unit meets the acceptance criteria. See Chapter 7.

8.10 Document the test results

Document the test results by reporting each step. See Chapter 16.

9 Test schedule corresponding to the hazard

The test schedule corresponding to the hazard is shown in Table 2.

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 33 pages — is available in the English PDF.

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