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QC/T 1045-2016Heat-shrinkable tubing for protection of automotive pipes (English PDF)

汽车管路保护用热收缩管

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Issued by

MIIT

Level / Type

Industry · Recommended

Issue date

April 5, 2016

Implementation date

September 1, 2016

Scope

QC/T 1045-2016 is the English-translated version of 汽车管路保护用热收缩管.

QC/T 1045-2016 covers the heat-shrinkable tubing used to protect pipework on motor vehicles, with its requirements, test methods and inspection rules. Clause 3 divides the product into single wall tubing, with a maximum operating temperature of 105 °C, and double wall tubing, rated to 125 °C, whose inner wall is a hot melt adhesive.

Clause 4 reads wall thickness with a gauge accurate to 0.01 mm pressed at (0.25 ± 0.02) N and length with a 1 mm steel ruler, before and after (600 ± 5) s of unrestrained shrinkage at (150 ± 2) °C, to give concentricity and longitudinal shrinkage.

Fluid resistance follows clause 37 of GB/T 7113.2-2014: a 100 mm sample shrunk onto a bent metal tube, then 72 h at (25 ± 2) °C in sulphuric acid, sodium hydroxide, brake fluid to GB 12981-2012 and gasoline to GB 17930-2011.

Clause 5 gives exit-factory inspection two of those tests and the type test all of them. Issued on 5 April 2016, it has applied since 1 September 2016.

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Document preview — QC/T 1045-2016

National Standard of the People's Republic of China

Issued by: Ministry of Industry and Information Technology of the People's Republic of China

Contents

  • Announcement3
  • Foreword8
  • 1 Scope9
  • 2 Normative references9
  • 3 Requirements9
  • 4 Test methods11
  • 5 Inspection rules16
  • 6 Marks, packaging, transport and storage17

1 Scope

This Standard specifies the requirements, test methods, inspection rules and marks of heat-shrinkable tubing for automotive pipe. This Standard is applicable to heat-shrinkable tubing for automotive pipe.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

GB 209-2006, Sodium hydroxide for industrial use

GB/T 534-2002, Sulphuric acid for industrial use

GB/T 1842-2008, Plastics - Test method for environmental stress-cracking of polyethylene

GB/T 2423.22-2012, Environmental testing - Part 2. Tests methods - Test N. Change of temperature

GB/T 7113.2-2014, Flexible insulating sleeving - Part 2. Methods of test

GB 12981-2012, Motor vehicle brake fluids

GB 17930-2011, Gasoline for motor vehicles

3 Requirements

3.1 General requirements

3.1.1 Specifications

Heat-shrinkable tubing for automotive pipe is divided into single wall tubing and double wall tubing. Single wall tubing has a maximum operating temperature of 105°C. Double wall tubing has a maximum operating temperature of 125°C.

The double wall tubing is composed of an inner wall (hot melt adhesive) and an outer wall (heat shrinkable material). […]

4 Test methods

The fluid resistance is in accordance with Clause 37 of GB/T 7113.2-2014. Take a 100mm long specimen. Assemble it to a metal tube whose outer diameter corresponds to its specification. Remove after heating (260±5) s in an oven heated to (150±5)°C. Bend according to Figure 2. The outer diameter and bending radius of the metal tube shall comply with the requirements of Table 4.

Then immerse in the following fluids. Fluid temperature is (25±2)°C. Take out after 72 h. Observe whether the specimen is slack.

- 1/10N H2SO4 (shall comply with GB/T 534-2002);

- 1/10N NaOH (shall comply with GB 209-2006);

- Brake fluid (shall comply with GB 12981-2012);

- Gasoline (shall comply with GB 17930-2011).

4.4 Wall thickness and concentricity

Measure the wall thickness with a thickness gauge with an accuracy of 0.01 mm. First lift the pressure column, carefully place the specimen on the pressure pin, and then release the pressure column. The pressure column is pressed against the pressure pin with a force of (0.25±0.02) N. Read the wall thickness value. Measure at least 10 times at different locations to find the maximum wall thickness M1 and the minimum wall thickness M2.

Place the specimen in an aging chamber heated to (150±2)°C. After (600±5) s non-limiting shrinkage, the maximum wall thickness and minimum wall thickness of the specimen after shrinkage shall be measured as described above.

Calculate the concentricity according to formula (1).

where,

Ec - concentricity value;

M2 - minimum wall thickness, mm;

M1 - maximum wall thickness, mm.

4.5 Longitudinal shrinkage

Measure the length of the specimen before shrinkage L1 and the length of the specimen after shrinkage L2 using a steel ruler with a precision of 1 mm or other measuring tools of the same precision. The shrinkage condition is: place the specimen in a (150±2)°C aging oven, and perform (600±5) s non-limiting shrinkage.

Calculate the longitudinal shrinkage according to formula (2).

where,

LC - longitudinal shrinkage;

L2 - specimen length after shrinkage, mm; […]

5 Inspection rules

5.1 Sampling method and determination of rejection

The products shipped to the same user at one time shall be one batch, in batches with minimum packaging. Each batch of products shall be randomly sampled according to Table 5. If the user deems it necessary, determine the sample size of each batch according to the agreement between the parties. If the performance is unqualified, the unqualified performance shall be doubled and sampled again. If it is still unqualified, this batch of products shall be rejected.

5.2 Exit-factory inspection

Before the product leaves the factory, the manufacturer shall carry out the exit-factory inspection according to the test methods of 4.2 and 4.3. The exit-factory inspection shall meet the requirements of 3.1.

5.3 Type test

When any of the following conditions occurs, the type test shall be carried out in accordance with all test methods of 4.2 to 4.12. Type test shall meet the requirements of 3.2.

- trial model identification for new product; […]

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 18 pages — is available in the English PDF.

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